• MAPAL offers complete machining solutions for the die and mould industry.

启动进入刀具和模具制造领域

模具制造商希望从他们的刀具供应商那里获得高效的工艺方案和产品专业知识。这是因为模具的刀具寿命和制造精度在批量生产竞争中显得非常重要。因此，他们要求刀具具有高精度，长寿命，以及工艺可靠性。
 

MAPAL在汽车工业、机械工程和航空工业等领域都取得了成功。现在，MAPAL也为模具行业的整个加工过程提供高效和经济的解决方案。多功能和精密的高性能刀具结合具有窄轮廓形状、最小径向跳动的非标刀柄，确保在铣削过程中获得恒定的表面加工质量，最大限度地减少了抛光工作量和返工。

模具制作的刀具产品系列

The picture shows the MAPAL tool range for mould making

Solid carbide end mills

  • OptiMill-3D-BN

    Ball nose milling cutter
    • High-precision machining of 3D contours
    • ø range: 0.10 - 20.00 mm

  • OptiMill-3D-CR

    Corner radius milling cutter
    • Milling with a very precise corner radius
    • ø range: 0.10 - 20.00 mm

  • OptiMill Shoulder milling cutter

    Shoulder milling cutter
    • Ideal for roughing, finishing, trochoidal milling and milling pockets
    • ø range: 2.00 - 12.00 mm

  • OptiMill-3D-CS

    Shoulder radius milling cutter

    • Finishing of complex free-form surfaces and complicated workpiece geometries
    • ø range: 2.00 - 12.00 mm

  • OptiMill-3D-HF

    High-feed milling cutter
    • Ideal for high-feed machining with a high material removal rate and high process reliability
    • ø range: 2.00 - 16.00 mm

  • OptiMill-3D-Alu

    Ball nose and corner radius cutters

    • High-precision machining of 3D contours
    • ø range: 1.00 - 20.00 mm

  • OptiMill-Graphite-MT

    Ball nose and shoulder milling cutter
    • Multi-tooth milling cutter for roughing graphite electrodes with high removal rates
    • ø range: 3.00 - 16.00 mm

  • OptiMill-3D-Graphite

    Ball nose and corner radius milling cutter
    • Suitable for machining of graphite electrodes
    • Different designs depending on the machining situation
    • ø range: 0.20 - 12.00 mm

  • OptiMill-3D-Copper

    Ball nose and corner radius milling cutter
    • Special geometry for machining copper electrodes and tough non-ferrous alloys
    • ø range: 0.10 - 20.00 mm

  • OptiMill-Diamond

    Ball nose, corner radius and shoulder milling cutter
    • PCD cutting edges for a long tool life
    • ø range: 3.00 - 12.00 mm

Milling cutters with indexable inserts

  • NeoMill-ISO-360

    Milling cutter with round inserts
    • Perfect for roughing and pre-finishing
    • ø range: 10.00 - 160.00 mm

  • NeoMill-3D-Finish

    Finishing milling cutter
    • Perfect for finishing 90° surfaces, face surfaces and contours
    • ø range: 16.00 - 42.00 mm

  • NeoMill-3D-Ballnose/-Torus

    Ball nose and corner radius milling cutter
    • One tool body with indexable insert for ball nose and corner radius milling for finishing and pre-finising
    • ø range: 8.00 - 32.00 mm

  • NeoMill-2/4-HiFeed90

    High-feed/90° shoulder milling cutter
    • Universal tool system to ensure maximum productivity
    • ø range: 16.00 - 200.00 mm

Drilling | Countersinking

  • ECU-Drill-Steel

    Solid carbide drill  

    • Double-edge solid drill with a good price-to-performance ratio
    • Wide range of applications
    • Proven geometries for high precision and process reliability
    • Ø area: 1.00 – 20.00 mm

  • MEGA-Drill-Hardened

    High-performance solid carbide drill 

    • Double-edge solid drills with coating and geometry suitable for reliable machining of hardened workpiece material
    • New micro-geometry and macro-geometry
    • Ø area: 2.55 – 16.00 mm

  • MEGA-Drill-Steel-Plus

    High-performance solid carbide drill 

    • Double-edge solid drills with coating and geometry suitable for steel machining
    • Optimised chip flute geometry and modified cutting-edge preparation
    • Ø area: 3.00 – 25.00 mm 

  • Tritan-Drill-Steel

    Triple-edge solid carbide drill 

    • Triple-edge solid drills for maximum feed
    • Self-centring chisel for challenging drilling situations
    • Specially adapted to steel machining
    • Ø area: 4.00 – 20.00 mm 

  • Tritan-Spot-Drill-Steel

    Pilot drill
    • Triple-edge pilot drill for demanding pilot drilling situations
    • Specially adapted to triple-edge drills
    • Ø area: 4.00 – 20.00 mm

  • Tritan-Step-Drill

    Triple-edge step drill
    • Triple-edge step drill with self-centring chisel
    • For machining threaded core holes without oscillating movement
    • Ø area: 4.25 – 14.15 mm

  • MEGA-Deep-Drill

    Deep drill
    • Process-reliable and efficient creation of deep bores up to 40xD
    • MEGA-Pilot-Drill
    • Ø area: 1.00 – 16.00 mm 

  • MEGA-Drill-Reamer

    Drill reamer
    • Two working steps – drilling and reaming – combined in a single tool
    • Optimised reaming cutting edge
    • Reduction of productive and non-productive times
    • Bore tolerance ≥ IT7
    • Ø area: 4.00 – 16.00 mm 

  • 精密锥形锪孔钻

    具有不均匀分布的锪钻
    • 极不均匀分布的刀刃 
    • 更高的精度和改进的表面值 
    • 减少的轴向力和径向力 
    • 振动明显的减少 
    • 提高的切削参数以实现最大生产率 
    • ø-范围：4.30 - 31.00 mm 

  • MEGA-Drill-Reamer-Pyramid

    带有金字塔端头的钻孔铰刀 

    • 仅用一把刀具即能进行镗孔、钻孔和铰孔 
    • 由于金字塔型刀片的设计使得定心特性极大提高 
    • 减少加工时间和非加工时间 
    • 钻孔公差 ≥ IT7 
    • ø-范围：4.00 – 16.00 mm 

  • 刀片钻头 QTD

    带有交换铣头系统的实心钻 

    • 经济型系统带有可更换刀片 
    • 形状和力贴合的夹紧系统 
    • 简易的操作方式 
    • 高度径向跳动精度 
    • ø-范围：8.10 - 49.00 mm 

铰孔

  • FixReam – FXR

    带有圆柱形刀柄的高性能铰刀 

    • 整体硬质合金高性能铰刀 
    • 直槽用于通孔和盲孔 
    • 向左开槽用于通孔 
    • ø-范围：3.00 - 20.00 mm 

  • CPReam – CPR

    交换式铣头铰刀 

    • 锥面和平接触面带来最高的稳定性和刚性 
    • 5 µm 的高度径向跳动精度 
    • 简易的操作方式 
    • ø-范围：8.00 - 40.00 mm 

  • 快速调节铰刀 – WN 50

    手用铰刀 

    • 可调范围大的快调铰刀 
    • 特别适合维修工作 
    • 可提供备用刀刃组 
    • ø-范围：6.40 - 95.00 mm 

  • 导杆刀具

    带有导向板的刀具 

    • 采用MAPAL公司原理的最高准确度 
    • 通过导向板实现在孔中的直接导向 
    • 经精密磨削的可转位刀片 
    • 用于µm精确度孔加工的高精度校准 

夹紧
  • MAPAL UNIQ Chuck

    UNIQ DReaM Chuck, 4.5°

    Mandril hidráulico com novo design

    • Para aplicações de mandrilagem e furação, assim como, para acabamento em operações de fresagem
    • Interação ideal de propriedades geométricas e funcionais
    • Superfícies excepcionais com melhor manuseamento ao mesmo tempo
    • Máxima flexibilidade e produtividade na usinagem de componentes de contorno crítico

    Diretamente para a loja

  • MAPAL UNIQ-MillChuck

    UNIQ Mill Chuck, HA

    Mandril hidráulico com novo design

    • Suporte de expansão hidráulica para aplicações de fresagem altamente dinâmicas
    • Interação ideal de propriedades geométricas e funcionais
    • Excelentes resultados na aplicação de ferramentas com haste HA
    • A mais alta fiabilidade do processo também em componentes de alto valor

    Diretamente para a loja

  • HighTorque Chuck HTC

    Suportes de expansão hidráulica 

    • Transferência de torque elevada
    • Propriedades de guia perfeitas
    • Excelente estabilidade de todo o sistema
    • Precisão de concentricidade < 3 µm
    • Modelo estreito 3° para o uso em aplicações de contorno críticas 

       

    Diretamente para a loja

  • MAPAL HydroChuck MHC

    HydroChuck MHC

    Suportes de expansão hidráulica 

    • Excelente amortecimento de vibração
    • Elevada precisão de concentricidade
    • Modelo ultra curto com conceção compacta para alta estabilidade

     

    Diretamente para a loja

  • ThermoChuck MTC

    Suportes térmicos

    • Longa vida útil pela utilização de aço ferramenta resistente a altas temperaturas
    • Alta transferência de torque e rigidez radial
    • Submetidos a balanceamento preciso
    • Adequado para MQL
    • Com e sem ajuste axial do comprimento da ferramenta

       

    Diretamente para a loja

  • MAPAL MillChuck

    Mill Chuck, System HB

    Mandril de superfície
    • Manuseamento fácil graças ao parafuso diferencial
    • Elevada  eficiência econômica e precisão
    • Posicionamento axial da ferramenta definido graças ao sistema de molas
    • Saídas descentralizadas de agentes de refrigeração para máxima confiabilidade do processo

    Diretamente para a loja

  • MAPAL Precision-DrillChuck MPC

    Precision-DrillChuck – MPC

    Mandris de precisão porta-brocas 

    • Estrutura simples e manuseamento descomplicado
    • Segurança de fixação independente da direção de rotação
    • Elevada resistência à velocidade de rotação
    • Através da conexão modular, as cabeças do mandril de perfuração podem ser aplicadas em todas as interfaces das ferramentas 

  • MAPAL slip-on reamer arbor

    Mandril de fresa de encaixe – MDA/MCA

    Mandril de fresa de encaixe 

    • Modelo com amortecimento de vibrações (MDA) com sistema para amortecimento de vibração
    • Adequado à rigidez de todos os tipos de máquinas comuns
    • Funcionamento silencioso e estável, apesar de uma longa projeção para melhores acabamentos de superfície
    • Mandril de fresa de encaixe (MCA) com face plana ampliada para operações de acabamento e semi-acabamento em grandes gamas de diâmetro

  • MAPAL MFS milling head holder

    Suporte de cabeça de fresamento MFS

    Porta-ferramenta para fresa de rosca 

    • Fixação simples e rápida de fresas de rosca
    • Interação extada do cone e face plana
    • Máxima estabilidade e rigidez
    • Para aplicação universal para trabalhos de desbaste e acabamento 

  • MAPAL HSK adapter

    Adaptador

    Extensões, redutores e adaptadores 

    • Vasta gama de possibilidades para sistemas de ferramentas modulares
    • Extensões de expansão hidráulica e expansões retráteis
    • Reduções e extensões HSK
    • Adaptador de cone de grande abertura KS

    Diretamente para a loja

Componentes e material

From the unmachined to the finished part

Find the right tool with just a few clicks: Depending on the machining, the specific operation and the tool requirement, you can quickly find the tool you want.
  • On a rendered example component, an operation is highlighted.
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    2D surfaces

    On the one hand, this category includes machining processes carried out directly on the machine, such as face milling, milling of pockets and straight walls. On the other hand, it also includes operations for complex geometries that are programmed using CAM software.

    Go to the product range for machining 2D surfaces
  • On a rendered example component, an operation is highlighted.
    2 / 8

    3D surfaces

    In the die & mould sector, the manufacture of increasingly complex forms is part of everyday life. Continuous further developments in machine tools and CAM software raise performance and productivity to an ever higher level. The tools used must therefore always be state-of-the-art. To achieve optimum results, each design starts with a process analysis.

    Go to the product range for machining 3D surfaces
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    Open pockets

    Mould inserts also have machining tasks that are required for casting or various attachment parts. Users are increasingly machining open pockets (circumferential machining) using trochoidal milling. This machining method helps to optimise machining times and to extend tool life.

    Go to the product range for machining open pockets
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    Closed pockets

    Closed pockets are usually produced by roughing in Z planes. When milling, a ramp is often selected as the machining entry. The tool selected depends on the depth of the walls and the mould incline to be generated on the component. MAPAL’s broad portfolio with modular systems also covers the machining of deep pockets with large diameters.

    Go to the product range for machining closed pockets
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    Helix milling

    A major focus in milling operations is on reducing the machining time. With specific tool geometries for machining closed, round pockets, it is often possible to eliminate the pre-drilling process. With helix milling, milling paths are programmed with helical entrances that are suitable for pocket dimensions.

    Go to the helix milling product range
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    Even surfaces

    Operations to create even surfaces occur very frequently and in different areas in the die & mould sector: It could be component-related, strategy-related due to the respective milling process or due to requirements for mould closing surfaces as well as sections and cutting dies. The right tool is then selected depending on the application and requirements.

    Go to the product range for machining even surfaces
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    Thin walls and ribs

    Plastic injection moulds and die casting moulds often have ribs and thin walls. Ribs, for example, are increasingly being milled, as this process is more cost-effective than EDM (spark eroding). As a rule, long or extra-long carbide tools with small diameters are used. Customer-specific solutions (RibCutter) to match the respective rib shape are also possible here.

    Go to the product range for machining thin walls and ribs
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    Small and large bores

    There is a wide range of full bore operations in the die & mould sector: From large bores for guide pillars and deep bores for the cooling system to high-precision bores for ejector pins. MAPAL offers a comprehensive portfolio of drilling and reaming tools for the individual production steps.

    Go to the product range for machining small and large bores

All from a single source

  • 1. Planning and purchasing

    Optimised purchasing management is important for a clear organisation of the tool stock.

  • 2. Tool logistics

    Cost-effectiveness even in the periphery of machining: Intelligent dispensing systems significantly reduce non-productive times.

  • 3. Engineering

    The machining specialists provide support with process engineering, e.g. in the form of CAM simulations, general advice and the development of economic machining strategies.

  • 4. Measuring and setting

    Reliable setting and measuring devices are convincing due to their accuracy and user-friendly operation when setting the tools.

  • 5. Tools and clamping technology

    From the spindle to the cutting edge – MAPAL offers a wide range of tools and clamping technology for the die & mould sector.

  • 6. Machining

    Efficient machining processes and customised machining strategies at the highest technological level.

  • 7. Digitisation and automation

    Quick and easy digitisation: The c-Connect Box digitally transmits measurement data from the setting fixture to the machine tool. It also monitors the machine status among other things.

  • 8. Reconditioning

    Customers receive their reconditioned tools back in manufacturer quality within a very short time. Also available with pick-up and delivery service upon request.

Engineering Workflow - From theory to practice

Finding the perfect solution for the customer is MAPAL’s main goal. In addition to individual custom solutions and a broad standard product portfolio, comprehensive services are available to optimally design the entire process from the product idea to the chip. Customers can rely on the technology leader’s many years of experience in machining.
  • 3D model of a workpiece from the die and mould making.

    1. Customer enquiry

    MAPAL sales representatives are directly available for individual enquiries. In a personal conversation with the customer, they sound out the specific requirements and the scope (complete or partial machining) and discuss the details directly on the 3D model of the component.

    The MAPAL die & mould team looks forward to your enquiry by ​​​​​​​Email and will contact you directly as soon as possible.

  • 3D model of a workpiece from the die and mould making.

    2. Project analysis

    On the basis of 3D models and machine data, the conversation partners analyse the manufacturing tasks and develop effective machining strategies.

    The project analysis consists of the following:​​​​​​​
    • Machining suggestions for all machining steps
    • Tool list
    • Process optimisation

  • 3. Process design

    Regardless of whether the focus is on flexibility or productivity: The machining specialists simulate the developed process on the basis of the 3D models and thus show potential for optimisation. They check and improve the machining parameters in CAM programming and thus ensure stable and economical production.

    The process design includes:​​​​​​​
    • Runtime analysis of the component
    • Technology data definition
    • CAM programming

  • Overview of all MAPAL tool solutions for die and mould making in one workpiece.

    4. Tool solution

    The wide-ranging MAPAL standard range for the die & mould sector offers the ideal tool solution for every application. Customised solutions are available upon request.

    Advantages for the user:​​​​​​​
    • Broad standard range
    • Availability of tool data

  • The picture shows a technical advisor from MAPAL in conversation with a customer.

    5. Tool test and offer

    After discussing the machining task, MAPAL supports its customers in the selection of tools required in the process. This is the basis for a well-founded offer tailored to the respective application.

  • The picture shows documents for preparing offers on a table with three people.

    6. Cooperative partnership

    Even after mutual success, the specialists at MAPAL remain in close contact with the customer. Should optimisation potential arise over time or other tools turn out to be better, MAPAL will be happy to support you to further improve productivity and profitability.

    In order to ensure efficient production in the long term, MAPAL also offers comprehensive tool management options.
    ​​​​​​​
    Tool management options:

    • Dispensing systems
    • Regrinding service
    • Comprehensive product portfolio of adjustment and measuring devices

Further items about the die&mould area

Our retail partners

Responsibility according to postcode areas

  • 1 / 16

    Postcode 35

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Phone: +49 2774 701-0
    Fax: +49 2774 701-39
    Email: info@fritzweg.de
    Web: www.fritzweg.de

  • 2 / 16

    Postcode 44

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 3 / 16

    Postcode 51

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 4 / 16

    Postcode 56, 57

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Phone: +49 2774 701-0
    Fax: +49 2774 701-39
    Email: info@fritzweg.de
    Web: www.fritzweg.de

  • 5 / 16

    Postcode 58, 59

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 6 / 16

    Postcode 60, 61

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 7 / 16

    Postcode 63 - 69

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 8 / 16

    Postcode 70 - 73

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 9 / 16

    Postcode 74, 75

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 10 / 16

    Postcode 76 - 79

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 11 / 16

    Postcode 80 - 87

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Phone: +49 9826 333-2241
    Fax: +49 9826 333-3691
    Email: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 12 / 16

    Postcode 88, 89

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 13 / 16

    Postcode 90 - 97

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Phone: +49 9826 333-2241
    Fax: +49 9826 333-3691
    Email: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 14 / 16

    Danmark

    EDECO TOOL APS 
    Naverland 2
    2600 Glostrup
    Danmark

    Phone: +45 7060 2029
    Email: info@edeco.dk
    Web: www.edeco.dk

  • 15 / 16

    Italy

    TEKNOS S.r.l.
    Via A. Pigafetta, 2
    35011 Campodarsego (PD)
    Italia

    Phone: +39 049 8877061
    Email: info@teknositalia.it
    Web: www.teknositalia.it

  • 16 / 16

    Portugal

    Álamo-Ferramentas Unipessoal Lda
    Rua da ETAR, Lote 9
    Zona Industrial de Oiã
    3770-059 Oiã
    ​​​​​​​​​​​​​​
    Phone: +351 234 728-193
    Email: geral@alamo-ferramentas.com
    Web: www.alamo-ferramentas.com