• MAPAL liefert für den Werkzeug- und Formenbau alles aus einer Hand.

Durchstarten im Werkzeug- und Formenbau

Werkzeug- und Formenbauer erwarten von ihrem Zerspanungswerkzeughersteller hohe Prozess- und Produktkompetenz. Denn die Lebensdauer der zu erzeugenden Formen und die Präzision der Formteile sind für die Wettbewerbsfähigkeit in der Massenproduktion enorm wichtig. Von den Werkzeugen wird deshalb höchste Präzision, lange Standzeiten und vor allem Prozesssicherheit gefordert.
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Genau diese Aspekte sind es, die MAPAL in Branchen wie der Automobilindustrie, dem Maschinenbau oder der Luftfahrtindustrie erfolgreich machen. So ist es nur folgerichtig, dass der Präzisionswerkzeughersteller nun auch im Werkzeug- und Formenbau effiziente und wirtschaftliche Lösungen für den kompletten Zerspanungsprozess anbietet. Vielseitige und präzise Hochleistungswerkzeuge und spezielle Werkzeughalter mit schlanken Konturen und präzisem Rundlauf minimieren Polieraufwand und Nacharbeit durch eine konstante Oberflächengüte beim Fräsprozess.

Werkzeugprogramm für den Formenbau

Solid carbide end mills

  • OptiMill-3D-BN

    Ball nose milling cutter
    • High-precision machining of 3D contours
    • ø range: 0.10 - 20.00 mm

  • OptiMill-3D-CR

    Corner radius milling cutter
    • Milling with a very precise corner radius
    • ø range: 0.10 - 20.00 mm

  • OptiMill Shoulder milling cutter

    Shoulder milling cutter
    • Ideal for roughing, finishing, trochoidal milling and milling pockets
    • ø range: 2.00 - 12.00 mm

  • OptiMill-3D-CS

    Shoulder radius milling cutter

    • Finishing of complex free-form surfaces and complicated workpiece geometries
    • ø range: 2.00 - 12.00 mm

  • OptiMill-3D-HF

    High-feed milling cutter
    • Ideal for high-feed machining with a high material removal rate and high process reliability
    • ø range: 2.00 - 16.00 mm

  • OptiMill-3D-Alu

    Ball nose and corner radius cutters

    • High-precision machining of 3D contours
    • ø range: 1.00 - 20.00 mm

  • OptiMill-Graphite-MT

    Ball nose and shoulder milling cutter
    • Multi-tooth milling cutter for roughing graphite electrodes with high removal rates
    • ø range: 3.00 - 16.00 mm

  • OptiMill-3D-Graphite

    Ball nose and corner radius milling cutter
    • Suitable for machining of graphite electrodes
    • Different designs depending on the machining situation
    • ø range: 0.20 - 12.00 mm

  • OptiMill-3D-Copper

    Ball nose and corner radius milling cutter
    • Special geometry for machining copper electrodes and tough non-ferrous alloys
    • ø range: 0.10 - 20.00 mm

  • OptiMill-Diamond

    Ball nose, corner radius and shoulder milling cutter
    • PCD cutting edges for a long tool life
    • ø range: 3.00 - 12.00 mm

Milling cutters with indexable inserts

  • NeoMill-ISO-360

    Milling cutter with round inserts
    • Perfect for roughing and pre-finishing
    • ø range: 10.00 - 160.00 mm

  • NeoMill-3D-Finish

    Finishing milling cutter
    • Perfect for finishing 90° surfaces, face surfaces and contours
    • ø range: 16.00 - 42.00 mm

  • NeoMill-3D-Ballnose/-Torus

    Ball nose and corner radius milling cutter
    • One tool body with indexable insert for ball nose and corner radius milling for finishing and pre-finising
    • ø range: 8.00 - 32.00 mm

  • NeoMill-2/4-HiFeed90

    High-feed/90° shoulder milling cutter
    • Universal tool system to ensure maximum productivity
    • ø range: 16.00 - 200.00 mm

Drilling | Countersinking

  • ECU-Drill-Steel

    Solid carbide drill  

    • Double-edge solid drill with a good price-to-performance ratio
    • Wide range of applications
    • Proven geometries for high precision and process reliability
    • Ø area: 1.00 – 20.00 mm

  • MEGA-Drill-Hardened

    High-performance solid carbide drill 

    • Double-edge solid drills with coating and geometry suitable for reliable machining of hardened workpiece material
    • New micro-geometry and macro-geometry
    • Ø area: 2.55 – 16.00 mm

  • MEGA-Drill-Steel-Plus

    High-performance solid carbide drill 

    • Double-edge solid drills with coating and geometry suitable for steel machining
    • Optimised chip flute geometry and modified cutting-edge preparation
    • Ø area: 3.00 – 25.00 mm 

  • Tritan-Drill-Steel

    Triple-edge solid carbide drill 

    • Triple-edge solid drills for maximum feed
    • Self-centring chisel for challenging drilling situations
    • Specially adapted to steel machining
    • Ø area: 4.00 – 20.00 mm 

  • Tritan-Spot-Drill-Steel

    Pilot drill
    • Triple-edge pilot drill for demanding pilot drilling situations
    • Specially adapted to triple-edge drills
    • Ø area: 4.00 – 20.00 mm

  • Tritan-Step-Drill

    Triple-edge step drill
    • Triple-edge step drill with self-centring chisel
    • For machining threaded core holes without oscillating movement
    • Ø area: 4.25 – 14.15 mm

  • MEGA-Deep-Drill

    Deep drill
    • Process-reliable and efficient creation of deep bores up to 40xD
    • MEGA-Pilot-Drill
    • Ø area: 1.00 – 16.00 mm 

  • MEGA-Drill-Reamer

    Drill reamer
    • Two working steps – drilling and reaming – combined in a single tool
    • Optimised reaming cutting edge
    • Reduction of productive and non-productive times
    • Bore tolerance ≥ IT7
    • Ø area: 4.00 – 16.00 mm 

  • Precision countersink

    Countersink with unequal spacing
    • Extremely unequally spaced cutting edges
    • Higher degree of accuracy and improved surface values
    • Reduced axial and radial forces
    • Significantly less vibrations
    • Increased cutting parameters to ensure highest productivity
    • Ø area: 4.30 – 31.00 mm 

  • MEGA-Drill-Reamer-Pyramid

    Drill reamer with pyramid tip 

    • Spot drilling, drilling and reaming – all with one tool
    • Improved centring properties thanks to pyramid tip
    • Reduction of productive and non-productive times
    • Bore tolerance ≥ IT7
    • Ø area: 4.00 – 16.00 mm 

  • Brocas de plaquitas de corte QTD

    Taladro completo con sistema de cabezal intercambiable 

    • Sistema rentable con placas de corte intercambiables
    • Sistema de sujeción con arrastre de fuerza y de forma
    • Manejo sencillo
    • Alta precisión de concentricidad
    • Rango de Ø: 8,10 – 49,00 mm 

Escariado

  • FixReam – FXR

    Escariador de alto rendimiento con mango cilíndrico 

    • Escariador de alto rendimiento, completo en metal duro
    • Con ranuras rectas para agujeros pasantes y agujeros ciegos
    • Con ranuras oblicuas a la izquierda para agujeros pasantes
    • Rango de Ø: 3,00 – 20,00 mm

  • CPReam – CPR

    Escariador de cabezal intercambiable 

    • Máximo grado posible de estabilidad y rigidez gracias al cono y cara plana de apoyo axial
    • Alta precisión de concentricidad de 5 μm
    • Manejo sencillo
    • Rango de Ø: 8,00 – 40,00 mm

  • Escariador de regulación rápida – WN 50

    Escariador manual 

    • Escariador de regulación rápida con gran rango de ajuste
    • Idóneo especialmente para las reparaciones
    • Juegos de cuchillas de repuesto disponibles
    • Rango de Ø: 6,40 – 95,00 mm 

  • Herramientas con guías de apoyo

    Herramientas con guías de apoyo 

    • Máxima precisión con el principio MAPAL
    • Conducción directa en el agujero con las guías de apoyo
    • Plaquitas reversibles afiladas con precisión
    • Ajuste de gran precisión para el mecanizado de taladrado de μm preciso

Sujeción
  • MAPAL UNIQ Chuck

    UNIQ DReaM Chuck, 4.5°

    Nuevo diseño del adaptador hidráulico

    • Para escariado y taladrado, así como acabado durante el fresado
    • Combinación óptima de propiedades geométricas y funcionales
    • Superficies extraordinarias con manejo mejorado simultáneo
    • Flexibilidad y productividad máximas durante el mecanizado de componentes de perfiles complicados

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  • MAPAL UNIQ-MillChuck

    UNIQ Mill Chuck, HA

    Nuevo diseño del adaptador hidráulico

    • Adaptador hidráulico para fresados muy dinámicos
    • Combinación óptima de propiedades geométricas y funcionales
    • Resultados magníficos al usarse herramientas con mango HA
    • Máxima seguridad de proceso, incluso si los componentes son de alta calidad

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  • HighTorque Chuck HTC

    Mandril de expansión hidráulica

    • Alta transmisión del par
    • Características de amortiguación idóneas
    • Resistencia extraordinaria del sistema completo
    • Precisión de concentricidad < 3 µm
    • Diseño estrecho de 3° para usarse en perfiles complicados

       

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  • MAPAL HydroChuck MHC

    HydroChuck MHC

    Adaptador hidráulico

    • Extraordinaria amortiguación de las vibraciones
    • Alta precisión de concentricidad
    • Diseño supercorto y compacto de gran rigidez



     

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  • ThermoChuck MTC

    Portaherramientas térmico 

    • Larga vida útil gracias a la utilización de acero para herramientas altamente resistente al calor
    • Elevada transmisión del par y rigidez radial
    • Equilibrado estándar de precisión
    • Adecuados para MQL
    • Con y sin ajuste longitudinal axial de la herramienta
       

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  • MAPAL MillChuck

    Mill Chuck, System HB

    Mandril de sujeción lateral
    • Manejo muy sencillo gracias al tornillo diferencial
    • Máximas rentabilidad y precisión
    • Posicionamiento axial definido de la herramienta gracias al sistema elástico
    • Salidas de refrigerante descentralizadas para una máxima seguridad del proceso

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  • MAPAL Precision-DrillChuck MPC

    Precision-DrillChuck – MPC

    Portabrocas de precisión 

    • Estructura sencilla y manejo fácil
    • Seguridad de sujeción independiente del sentido de rotación
    • Gran resistencia a las revoluciones
    • El diseño modular permite utilizar cabezales de portabrocas en todas las conexiones de la herramienta

  • MAPAL slip-on reamer arbor

    Portafresa – MDA / MCA

    Portafresa 

    • Diseño con amortiguación de vibraciones (MDA) con sistema antivibraciones
    • Adaptado a la rigidez de todos los tipos de máquina comunes
    • Marcha suave y estable a pesar de una proyección larga para mejorar la calidad de superficie
    • Portafresa (MCA) con cara plana de apoyo axial mejorada para desbastado y semiacabado con gran rango de diámetro

  • MAPAL MFS milling head holder

    Soporte de cabezal de fresado MFS

    Soporte de herramienta para fresas de rosca

    • Sujeción sencilla y rápida de fresa de rosca
    • Combinación exacta de cono y cara plana de apoyo axial
    • Máxima estabilidad y rigidez
    • De uso universal para desbastado y alisado

  • MAPAL HSK adapter

    Adaptador

    Alargaderas, reducciones y adaptadores

    • Gran variedad de opciones para sistemas modulares de herramienta
    • Alargaderas de hidroexpansión y contracción
    • Reducciones y prolongaciones HSK
    • Adaptadores de cono de gran inclinación KS

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Componentes e material

Da peça bruta à acabada

A ferramenta certa com apenas alguns cliques: Dependendo da usinagem, da operação específica e da necessidade da ferramenta, chegar rapidamente à ferramenta desejada.
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    2D surfaces

    On the one hand, this category includes machining processes carried out directly on the machine, such as face milling, milling of pockets and straight walls. On the other hand, it also includes operations for complex geometries that are programmed using CAM software.

    Go to the product range for machining 2D surfaces
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    3D surfaces

    In the die & mould sector, the manufacture of increasingly complex forms is part of everyday life. Continuous further developments in machine tools and CAM software raise performance and productivity to an ever higher level. The tools used must therefore always be state-of-the-art. To achieve optimum results, each design starts with a process analysis.

    Go to the product range for machining 3D surfaces
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    Open pockets

    Mould inserts also have machining tasks that are required for casting or various attachment parts. Users are increasingly machining open pockets (circumferential machining) using trochoidal milling. This machining method helps to optimise machining times and to extend tool life.

    Go to the product range for machining open pockets
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    Closed pockets

    Closed pockets are usually produced by roughing in Z planes. When milling, a ramp is often selected as the machining entry. The tool selected depends on the depth of the walls and the mould incline to be generated on the component. MAPAL’s broad portfolio with modular systems also covers the machining of deep pockets with large diameters.

    Go to the product range for machining closed pockets
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    Helix milling

    A major focus in milling operations is on reducing the machining time. With specific tool geometries for machining closed, round pockets, it is often possible to eliminate the pre-drilling process. With helix milling, milling paths are programmed with helical entrances that are suitable for pocket dimensions.

    Go to the helix milling product range
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    Even surfaces

    Operations to create even surfaces occur very frequently and in different areas in the die & mould sector: It could be component-related, strategy-related due to the respective milling process or due to requirements for mould closing surfaces as well as sections and cutting dies. The right tool is then selected depending on the application and requirements.

    Go to the product range for machining even surfaces
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    Thin walls and ribs

    Plastic injection moulds and die casting moulds often have ribs and thin walls. Ribs, for example, are increasingly being milled, as this process is more cost-effective than EDM (spark eroding). As a rule, long or extra-long carbide tools with small diameters are used. Customer-specific solutions (RibCutter) to match the respective rib shape are also possible here.

    Go to the product range for machining thin walls and ribs
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    Small and large bores

    There is a wide range of full bore operations in the die & mould sector: From large bores for guide pillars and deep bores for the cooling system to high-precision bores for ejector pins. MAPAL offers a comprehensive portfolio of drilling and reaming tools for the individual production steps.

    Go to the product range for machining small and large bores

All from a single source

  • 1. Planning and purchasing

    Optimised purchasing management is important for a clear organisation of the tool stock.

  • 2. Tool logistics

    Cost-effectiveness even in the periphery of machining: Intelligent dispensing systems significantly reduce non-productive times.

  • 3. Engineering

    The machining specialists provide support with process engineering, e.g. in the form of CAM simulations, general advice and the development of economic machining strategies.

  • 4. Measuring and setting

    Reliable setting and measuring devices are convincing due to their accuracy and user-friendly operation when setting the tools.

  • 5. Tools and clamping technology

    From the spindle to the cutting edge – MAPAL offers a wide range of tools and clamping technology for the die & mould sector.

  • 6. Machining

    Efficient machining processes and customised machining strategies at the highest technological level.

  • 7. Digitisation and automation

    Quick and easy digitisation: The c-Connect Box digitally transmits measurement data from the setting fixture to the machine tool. It also monitors the machine status among other things.

  • 8. Reconditioning

    Customers receive their reconditioned tools back in manufacturer quality within a very short time. Also available with pick-up and delivery service upon request.

Engineering Workflow - From theory to practice

Finding the perfect solution for the customer is MAPAL’s main goal. In addition to individual custom solutions and a broad standard product portfolio, comprehensive services are available to optimally design the entire process from the product idea to the chip. Customers can rely on the technology leader’s many years of experience in machining.
  • 3D model of a workpiece from the die and mould making.

    1. Customer enquiry

    MAPAL sales representatives are directly available for individual enquiries. In a personal conversation with the customer, they sound out the specific requirements and the scope (complete or partial machining) and discuss the details directly on the 3D model of the component.

    The MAPAL die & mould team looks forward to your enquiry by ​​​​​​​Email and will contact you directly as soon as possible.

  • 3D model of a workpiece from the die and mould making.

    2. Project analysis

    On the basis of 3D models and machine data, the conversation partners analyse the manufacturing tasks and develop effective machining strategies.

    The project analysis consists of the following:​​​​​​​
    • Machining suggestions for all machining steps
    • Tool list
    • Process optimisation

  • 3. Process design

    Regardless of whether the focus is on flexibility or productivity: The machining specialists simulate the developed process on the basis of the 3D models and thus show potential for optimisation. They check and improve the machining parameters in CAM programming and thus ensure stable and economical production.

    The process design includes:​​​​​​​
    • Runtime analysis of the component
    • Technology data definition
    • CAM programming

  • Overview of all MAPAL tool solutions for die and mould making in one workpiece.

    4. Tool solution

    The wide-ranging MAPAL standard range for the die & mould sector offers the ideal tool solution for every application. Customised solutions are available upon request.

    Advantages for the user:​​​​​​​
    • Broad standard range
    • Availability of tool data

  • The picture shows a technical advisor from MAPAL in conversation with a customer.

    5. Tool test and offer

    After discussing the machining task, MAPAL supports its customers in the selection of tools required in the process. This is the basis for a well-founded offer tailored to the respective application.

  • The picture shows documents for preparing offers on a table with three people.

    6. Cooperative partnership

    Even after mutual success, the specialists at MAPAL remain in close contact with the customer. Should optimisation potential arise over time or other tools turn out to be better, MAPAL will be happy to support you to further improve productivity and profitability.

    In order to ensure efficient production in the long term, MAPAL also offers comprehensive tool management options.
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    Tool management options:

    • Dispensing systems
    • Regrinding service
    • Comprehensive product portfolio of adjustment and measuring devices

Further items about the die&mould area

Our retail partners

Responsibility according to postcode areas

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    Postcode 35

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Phone: +49 2774 701-0
    Fax: +49 2774 701-39
    Email: info@fritzweg.de
    Web: www.fritzweg.de

  • 2 / 16

    Postcode 44

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 3 / 16

    Postcode 51

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 4 / 16

    Postcode 56, 57

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Phone: +49 2774 701-0
    Fax: +49 2774 701-39
    Email: info@fritzweg.de
    Web: www.fritzweg.de

  • 5 / 16

    Postcode 58, 59

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 6 / 16

    Postcode 60, 61

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 7 / 16

    PLZ 63 - 69

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Tel.: +49 7041 9530-0
    Fax: +49 7041 9530-30
    E-Mail: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 8 / 16

    PLZ 70 - 73

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Tel.: +49 7462 9465-0
    Fax: +49 7462 9465-50
    E-Mail: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 9 / 16

    PLZ 74, 75

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Tel.: +49 7041 9530-0
    Fax: +49 7041 9530-30
    E-Mail: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 10 / 16

    PLZ 76 - 79

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Tel.: +49 7462 9465-0
    Fax: +49 7462 9465-50
    E-Mail: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 11 / 16

    PLZ 80 - 87

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Tel.: +49 9826 333-2241
    Fax: +49 9826 333-3691
    E-Mail: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 12 / 16

    PLZ 88, 89

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Tel.: +49 7462 9465-0
    Fax: +49 7462 9465-50
    E-Mail: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 13 / 16

    PLZ 90 - 97

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Tel: +49 9826 333-2241
    Fax: +49 9826 333-3691
    E-Mail: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 14 / 16

    Dänemark

    EDECO TOOL APS 
    Naverland 2
    2600 Glostrup
    Danmark

    Tel.: +45 7060 2029
    E-Mail: info@edeco.dk
    Web: www.edeco.dk

  • 15 / 16

    Italien

    TEKNOS S.r.l.
    Via A. Pigafetta, 2
    35011 Campodarsego (PD)
    Italia

    Tel.: +39 049 8877061
    E-Mail: info@teknositalia.it
    Web: www.teknositalia.it

  • 16 / 16

    Portugal

    Álamo-Ferramentas Unipessoal Lda
    Rua da ETAR, Lote 9
    Zona Industrial de Oiã
    3770-059 Oiã
    ​​​​​​​
    Tel.: +351 234 728-193
    E-Mail: geral@alamo-ferramentas.com
    ​​​​​    Web: www.alamo-ferramentas.com