Empower Your Aluminium Machining

用户至上

客户要求

根据MAPAL的经营理念，完美的解决方案就是根据用户的具体需求和要求，量身定制的解决方案，并无需不必要的过度设计。MAPAL将自己定位为系统解决方案供应商和技术合作伙伴，与传统纯粹的刀具供应商相比，MAPAL不仅更关注技术的贯通应用，而且努力致力于从客户的角度出发解决问题。这种用户至上的理念支撑着每一个解决方法，从而使MAPAL能够根据具体要求为用户提供定制化的刀具方案。

工程学

MAPAL拥有广泛的产品和应用组合，这源于我们在铝加工领域多年的辛勤耕耘所积累的丰富经验以及无数经过验证的成熟解决方案。包括孔加工和铣削应用领域。我们广泛的产品组合以及高水平的专业制造技术构成了铝制工件最佳的加工工艺基础。但仅有刀具本身的优势并不是决定一切的主要因素。因此只有通过量身定制的系统化加工方案，才能使得广泛的产品和应用组合得以在完美的解决方案中发挥最大的潜能。这也正是MAPAL的真正优势所在。在铝制工件的加工中，我们拥有长足的技术经验，并因此促就了我们新解决方案的不断研发，从而使得作为刀具制造商的MAPAL成为了该领域一流的解决方案提供商。

定制解决方案

Comprehensive market knowledge in the automotive, aerospace, fluid power and die & mould focus segments enables a deep understanding of the specific components and their manufacturing processes. In combination with in-depth materials expertise, this knowledge enables us to develop customised solutions from a diverse product portfolio - similar to a modular system.
This integrative approach, which combines market requirements, part geometries, machines, processes and economic aspects, allows MAPAL to offer customers customised tool concepts based on the ‘Basic-Performance-Expert’ solution approach.

Industries and components

Automotive

• Combined brake housing

  Process reliability with exact chip  control

  
  Combined brake housings made from extruded aluminium with low silicon content require short chips and reliable chip breaking. A new chip breaker creates a defined chip form and maximum process reliability, even for low feed rates and stock removals.

• Gigacasting / Megacasting

  Stable machining of large, thin-walled components

  Thin-walled components with deep machining contours require solutions with vibration damping. These ensure quiet running and improved surface quality and are gentle on the machines, even when long projection lengths are involved.

• Scroll compressor

  Spiral shapes with tolerances in the μm range

  
  Not only the drive and energy storage systems are affected by the electrification of vehicles, but also some auxiliary units. An example of this is the scroll compressor.

• Battery housing

  Machining complex, thin-walled  housings vibration-free

  MAPAL offers the appropriate tools with the optimal machining strategy for the various housing variants for batteries and power electronics. The powerful tool portfolio includes PCD and solid carbide tools.

• Electric motor housings

  High-precision with large diameters

  
  Different electric motor housings are used in vehicles with electric drives. You can differentiate between three basic types of construction. MAPAL offers innovative tool solutions for machining tasks with the housing types.

• Cylinder head

  Precise cylinder head machining for minimised emissions

  The aluminium cylinder head requires extremely precise machining to ensure the supply of fuel and air and to minimise emissions through precise valve control.

Aerospace and Composites

• Hydraulic pump housing

  Process-secure machining of complex hydraulic pumps in aerospace

  In the aerospace sector, complex hydraulic pumps pose significant challenges for manufacturing. Difficult process conditions, thin-walled parts, deep bores with cross holes, and low-silicon aluminum make precise chip breaking and control exceptionally challenging.

Fluid power

• Pneumatic valve housing

  Precision solutions for pneumatic valve housings

  Customised combination tools for the precise and burr-free machining of pneumatic valve housings. High process reliability and perfect surface quality ensure maximum efficiency in large-scale production.

• Pneumatic cylinder housing

  Efficient machining of pneumatic cylinder housings

  MAPAL offers specialised tools for the precise machining of pneumatic cylinder housings. High process reliability and burr-free surfaces guarantee quality and efficiency in the series production of heavy mechanical components.

Die & Mould

• Bottle mould

  Highly productive machining of pre-series and prototype moulds

  Solid carbide and PCD tools for fast and precise machining of aluminium moulds, ideal for pre-series and prototype production with short machining times.
   

Challenges of aluminium machining

Products and applications

Beispiele aus der Praxis

MAPAL Services

Mit dem Servicebaustein Engineering garantiert MAPAL eine schnelle, präzise und sichere Fertigung. Im Bereich Logistics und Maintenance können weitere Einsparpotenziale erschlossen werden. Und im Bereich Training sorgt MAPAL dafür, dass das gesammelte Spezialisten-Know-how transparent und vollständig dem Kunden zur Verfügung steht – dies ermöglicht Kunden einen entscheidenden Vorsprung zum Mitbewerber.

Bei allen Serviceangeboten von MAPAL stehen optimale Prozesse und eine umfassende Betreuung auf dem Weg in Richtung Industrie 4.0 im Mittelpunkt. Immer mit dem Ziel, maßgeblich zu einer reibungslosen, produktiven und wirtschaftlichen Fertigung beim Kunden beizutragen.

Vorteile:

• Lösungen für komplette Werkstücke inklusive Werkzeugen, Vorrichtungen, NC-Programm und Inbetriebnahme
• Gesamte Prozessauslegung und Umsetzung aus einer Hand
• Weltweit schnelle und flexible Betreuung vor Ort
• Effiziente und kostenoptimierte Werkzeugtechnologie
• Optimale Abstimmung von Werkzeug, Werkstück, Vorrichtung und Maschine
• Höchste Produktqualität, Prozesssicherheit und Wirtschaftlichkeit von Anfang an
• Schneller Durchlauf von der Planung bis zur Umsetzung bei maximaler Planungssicherheit