• TOOLTRONIC 机电刀具系统作为一种通用驱动装置，可提高生产的通用性和灵活性。
  • 来自 MAPAL 的穿线工具
  • MAPAL 执行工具在埃平根生产基地生产。
  • 可根据要求和应用组合不同的驱动和输出类型。

展开式控制专家

展开式刀具在切削加工中具有最大的合理化和优化潜能。因此，为了满足对完整的刀 具产品的要求，从上世纪九十年代初期开始，也把创新型展开式刀具、钻杆和车端面 刀头都纳入了 MAPAL 的产品行列。无论是用于特殊机床，还是用于进行完整加工的灵 活的加工中心，只要涉及的是在箱体类零件上进行复杂轮廓、非圆柱孔、车端面或者 切槽加工，MAPAL 都能提供最佳的刀具解决方案。

​​​​​​​产品目录包括通过机器侧拉压杆驱动或 U 轴系统驱动的机械式展开式刀具，以 及 NC 控制的刀具，例如，用于不带附 加进给单元的机床、特别灵活的机电一 体化刀具系统 TOOLTRONIC。具有丰富经 验且极为专业化的 MAPAL 工艺规划团队 与客户密切合作，协调一致地设计出用 于客户切削加工任务的最佳解决方案。在 每个加工步骤中，都要求展开式刀具内部的极为复杂的和非常准确的机械机构和大 量不同的零件具有极高的精确性和极为精 密的运动。为了保证刀具达到最高的精密 性，MAPAL 刀具全部采用手工安装。为 了能够快速和高效地在客户处完成刀具的 调试工作，对复杂的展开式刀具都事先在 极端负载和真实的工作条件下进行了大量 的试验。之后，由 MAPAL 的切削加工专 家在客户处完成刀具的调试工作。
 

何时采用展开式控制

  • 红色标注的是正在使用执行工具加工的轮廓线。

    完整的轮廓

    在箱体类零件上对车削轮廓进行加工

  • 图中所示为用于涡轮增压器整体加工的刀具组。

    在加工中心上进行完整的加工

       
    高产能和经济性

  • MAPAL 的某些执行工具具有切削刃磨损补偿功能。

    切削刃磨损补偿

    灵活性和流程安全性

产品总览

驱动类型和输出 端类型

可根据要求和应用组合不同的驱动和输出类型。

根据机器，使用不同的驱动器类型。反过来，可以将不同类型的输出连接到驱动器-用于运动和控制，或者用于补偿和提升。

TOOLTRONIC

MAPAL 的 TOOLTRONIC 机电刀具系统。

TOOLTRONIC – 适用于加工多样化和具有高度灵活性的、应用在加工中 心和特殊机床上的通用型驱动器。用于加工中心的 TOOLTRONIC 是一种 完整的可更换的刀具轴，其应用范围极为广泛。

车端面刀头

来自 MAPAL 的端面加工头，用于端面加工、切槽和轮廓加工。

用于车端面、切槽和轮廓加工的车端面刀头主要应用在进行大系列加工 的特殊机床上。这种滑块式刀具的操作以及刀具夹头和刀片的展开式控 制由一个 NC 控制式横进给装置完成，它安装在主轴驱动器上或者安装 在进给单元的背面。

线镗杆

Line boring bars from MAPAL are used especially for machining bearing bars.

Line boring bars are tools for the special machining of bearing journals in housings. During this process the tool is guided by at least one guide bearing in the fixture (workpiece clamping). 
Several inserts in the tool permit the simultaneous machining of several journals. An optional drawbar/push rod makes possible additional face machining at the related journal and/or cutting edge lifting to compensate for cutting edge wear.

Line boring bars are used for machining crankshaft and camshaft bores. They are considered the most accurate way of manufacturing these bores in the crankcase.

Special applications

  • Wobble tools from MAPAL for machining internal and external profiles.

    Wobble tools

    Machining of internal and external profiles

    MAPAL wobble tools make possible the cost-effective manufacture of internal and external profiles that is also gentle on the machine. 
    ​​​​​​​
    A wobble movement is generated by the rotation of the wobble bar. Due to this wobble, only the point on these tools is used and therefore the load is also only on the point. The feed force required is significantly lower than during the conventional broaching and shaping process and therefore reduces the load on the machine tool's feed unit.

  • Interpolation tools from MAPAL are used to machine turning processes on machining centres.

    Interpolation turning

    Turning processes on machining centres

    Interpolation turning is a machining process that can be used to realise turning processes on machining centres. It is used, for example, for recesses on cubic workpieces that are otherwise produced using circular milling. However, many other geometries typical for turning, for example the taper form, can also be produced using interpolation turning on machining centres.

    An important prerequisite for the use of this process is that the machine has a main spindle that can be operated as a position-controlled axis.

Services for actuating tools

Regular maintenance by qualified MAPAL employees increases the effectiveness and longevity of the actuating tools significantly.

Engineering - Design - Commissioning - Maintenance

In the actuating tool sector, MAPAL offers comprehensive advice on the entire product portfolio. During initial conversations the requirements on the machining process are recorded by the salesperson. In order to offer a tailored product, the broad standard product range is complemented by customer-specific modifications to standardised components.

Tailored service contracts allow a reliable planning of maintenance appointments and reduce the service costs. The MAPAL service team checks the tools at a defined maintenance interval.

An independent service display extends the service life of MAPAL actuating tools.

Self-sufficient service indicator simplifies preventive maintenance

MAPAL has developed a particularly simple system that helps users with the question of the timing and frequency of service work on rotating tools.
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An integrated service chip with LED, partly also possible as an upgrade, signals an upcoming maintenance service by „blinking“. The service interval is based on the operating hours of the tool.