展开式控制专家
产品目录包括通过机器侧拉压杆驱动或 U 轴系统驱动的机械式展开式刀具,以 及 NC 控制的刀具,例如,用于不带附 加进给单元的机床、特别灵活的机电一 体化刀具系统 TOOLTRONIC。具有丰富经 验且极为专业化的 MAPAL 工艺规划团队 与客户密切合作,协调一致地设计出用 于客户切削加工任务的最佳解决方案。在 每个加工步骤中,都要求展开式刀具内部的极为复杂的和非常准确的机械机构和大 量不同的零件具有极高的精确性和极为精 密的运动。为了保证刀具达到最高的精密 性,MAPAL 刀具全部采用手工安装。为 了能够快速和高效地在客户处完成刀具的 调试工作,对复杂的展开式刀具都事先在 极端负载和真实的工作条件下进行了大量 的试验。之后,由 MAPAL 的切削加工专 家在客户处完成刀具的调试工作。
何时采用展开式控制
产品总览
驱动类型和输出 端类型
TOOLTRONIC
车端面刀头
线镗杆
Line boring bars are tools for the special machining of bearing journals in housings. During this process the tool is guided by at least one guide bearing in the fixture (workpiece clamping).
Several inserts in the tool permit the simultaneous machining of several journals. An optional drawbar/push rod makes possible additional face machining at the related journal and/or cutting edge lifting to compensate for cutting edge wear.
Line boring bars are used for machining crankshaft and camshaft bores. They are considered the most accurate way of manufacturing these bores in the crankcase.
Special applications
Services for actuating tools
Engineering - Design - Commissioning - Maintenance
In the actuating tool sector, MAPAL offers comprehensive advice on the entire product portfolio. During initial conversations the requirements on the machining process are recorded by the salesperson. In order to offer a tailored product, the broad standard product range is complemented by customer-specific modifications to standardised components.
Tailored service contracts allow a reliable planning of maintenance appointments and reduce the service costs. The MAPAL service team checks the tools at a defined maintenance interval.
Self-sufficient service indicator simplifies preventive maintenance
MAPAL has developed a particularly simple system that helps users with the question of the timing and frequency of service work on rotating tools.
An integrated service chip with LED, partly also possible as an upgrade, signals an upcoming maintenance service by „blinking“. The service interval is based on the operating hours of the tool.