Electrified drives

Automobile manufacturers and suppliers are facing new challenges when it comes to components for electric motors. The example of the housing of an electric motor shows how big these challenges are: Compared to a transmission housing, this has to be manufactured within significantly tighter tolerances, since the accuracy has a decisive influence on the efficiency of the motor.

In addition, due to the special structure, such as integrated cooling channels, the electric motor housing is usually significantly thinner than a transmission housing. In addition, bearing bushes made of steel materials are pressed into some of these housings. Special protection shields in the tool ensure that steel chips do not come into contact with the aluminium surfaces during processing and damage them.

Exigências da usinagem e características dos diferentes tipos de carcaça


Procedimento básico para usinagem da carcaça do estator 

O processo de usinagem e as ferramentas são projetados individualmente, dependendo da situação da medição, do modelo da máquina e da fixação. Desta forma, as forças de corte aplicadas à peça são mantidas tão baixas quanto possível. A usinagem do furo do estator está dividida em três etapas: Pré-usinagem, usinagem de semiacabamento e usinagem de acabamento. 

Basic procedure for machining of stator housings
Statorgehäuse außenbearbeitung

Außenbearbeitung von Statorgehäusen

Die Außenbearbeitung von Statorgehäusen für Elektromotoren stellt eine anspruchsvolle Aufgabe dar. Diese Gehäuse, oft in rohr- oder topfförmiger Bauweise, sind entscheidend für die Effizienz des Elektromotors. Während des Prozesses müssen mehrere Herausforderungen bewältigt werden. Die dünnwandigen Aluminiumgehäuse mit integrierten Rippen für den Kühlkreislauf erfordern höchste Präzision in Bezug auf Durchmessergenauigkeit, Form- und Lagetoleranzen. Die Konzentrizität zwischen verschiedenen Durchmessern ist von großer Bedeutung.

Pre-machining
  • Helixfräser mit ISO-Wendeschneidplatten

    Helix milling cutter with ISO indexable inserts

    Roughing of outer diameter and surface

    • Coated ISO indexable inserts made of carbide or PCD-tipped indexable inserts
    • Reduced cutting forces
    • Standard product
    • HSK extension for different machining depths

  • ISO BORING TOOL Roughing of outer diameter

    ISO boring tool

    Roughing of outer diameter

    • Multi-stage bell tool for external machining
    • ISO indexable inserts

  • MILLING CUTTER WITH ISO INDEXABLE INSERTS

    Milling cutter with ISO indexable inserts

    Roughing the sealing groove

    • Coated ISO indexable inserts made of carbide
    • Optionally with vibration damper
    • Effective roughing of the sealing grooves

Finish machining
  • PCD MILLING CUTTER WITH SPECIAL CONTOUR

    PCD milling cutter with special contour

    Acabado de las ranuras de sellado 

    • Corte de forma PCD 
    • Geometría perfecta de los contornos individuales de las ranuras 
    • Opcionalmente con amortiguador de vibraciones 
    • Mecanizado de acabado de todas las inserciones en un solo corte 

  • PCD MILLING CUTTER WITH SPECIAL CONTOUR Finishing the sealing groove

    Herramienta de taladrado de precisión en construcción ligera

    Acabado del diámetro exterior 

    • Insertos de PCD ajustables 
    • Cuerpo de la herramienta en construcción ligera 
    • Diámetro de mecanizado hasta Ø 260 mm 


Soluciones de mecanizado para…

MAPAL Basic, Performance, Expert Line

Further machining solutions

  • Orificios de cojinete y posición

    Con la máxima concentricidad y circularidad

    Más información
  • Außenreibahle mit EA-System

    Escariador exterior con sistema EA

    • Mecanizado exterior del orificio de cojinete

  • Planfräser mit PKD-Fräseinsätzen

    Fresadora plana con fresas de PCD

    • Creación de perfiles de superficie definidos para superficies de junta y apoyo (por ejemplo estructuras con cortes cruzados)
    • Acabado de la superficie Rz < 1


Otros componentes electrificados