电池壳体
保护电子元件的不同规格的外壳，如电池系统和电控系统，避兔来自外部环攘的影响，以便确保在车辆运行中正常工作．不同材料和工艺壳体目前都在使用．
特征
- 不稳定的薄壁加工，易振动
- 一体主运铮造成焊机式壳体
- 低硅铝
- 大体棋（2x3 m)
- 主要是错镜螺绽加工
- Genauigkeits- und Oberflächenanforderungen bei Kabeldurchführungen und Kühlanschlüssen
工具概述
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1 / 9加工铝合金结构件标准解决方案
- 锋利大前角设计
- 低的切削力
- 低震动
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2 / 9
OptiMill-SPM-Rough
- 低震动大切深粗加工镜刀
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3 / 9
OptiMill-SPM
- 非常适合槽镜
- 整体硬质设计或PCD焊接设计
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4 / 9
OptiMill-SPM-Finish
- 大切深精加工
- 增强式结构设计
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5 / 9
Tritan-Drill-Alu
- 特殊刃尖设计
- 三刃，可实现高进给
- 自定心横刃
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6 / 9
MEGA-Drill-Alu
- Solid carbide drill
- Drilling with lower cycle time
- Focus on chip formation
- Effective drilling processes with a larger number of equal diameters
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7 / 9
FaceMill-Diamond-ES
- PCD face milling cutter
- Roughing and finishing of face surface
- Machining face surfaces with different stock removal using a single tool
- Roughing and finishing operations possible
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8 / 9
OptiMill-Diamond-SPM
- PCD milling cutter
- Circular milling operations of various diameters and surfaces
- Less tool changes thanks to flexible tool deployment
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9 / 9
OptiMill-Alu-HPC-Pocket
- Corner milling cutter
- Pocket milling of aluminium materials
- Optimum chip removal
- Optimum stability
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1 / 5
PCD milling cutter overview
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2 / 5
PCD milling cutter with alternately arranged cutting edges
- Low cutting forces over the entire machining depth
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3 / 5
Spiralled PCD milling cutter
- Finishing of thin-walled structures
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4 / 5
PCD Helix milling cutter
- Trimming with a large cutting depth
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5 / 5
PCD face milling cutter
- Face milling for a cutting depth of up to 10 mm
- Creation of defined surface profiles for sealing and contact surfaces
Case studies from the energy supply sector
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03.11.2022
Efficient deburring with robots
The FlyCutter from MAPAL is ideally suited for deburring battery trays. Robot manufacturer KADIA is enthusiastic about the PCD-tipped milling tool.
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11.05.2023
A strategy for battery frames
MAPAL’s electric mobility experts have designed a generic component that encompasses the main machining operations of a battery frame.
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12.07.2023
Milling instead of drilling
Why milling instead of drilling can be a sensible alternative? MAPAL shows how higher process reliability and shorter machining times can be achieved.
Your direct contact
Contact person
Michael Kucher Component Manager E-Mobility michael.kucher@mapal.com +49 7361 585 3557
