动力系统

属于离合器和变速器领域的聚焦部件

齿轮箱

齿轮箱

变速器壳体是动力系统的核心部件。在此，发动机功率被有效地传递到车轮。该部件通常由铝制成（汽车）或由铸钢制成（商用车辆），需要最高的生产精度。驱动侧和从动侧严格的公差规格保证了功能性。根据变速器的类型，壳体形状各不相同，从紧凑型变速器壳体到用于多级自动变速器的隧道形变速器壳体。由于对变速器壳体的高需求和部件的不断进一步发展，当前电动和混合动力车辆驱动装置的趋势将在未来继续发挥重要作用。 

亮点加工： 

• 主拉孔和变矩器孔 
• 从动孔和差速器轴承孔 
• 驻车锁孔 
• 轴承孔 

阀门外壳和滑块外壳

阀门外壳和滑块外壳

在汽车领域，自动变速器的趋势日益明显。与开关滑块和控制滑块结合，换档在阀门外壳和滑块外壳中自动执行和控制。由于采用迷宫式设计，外壳的结构形式非常不稳固。这些部件通常由铝合金制成，具有非常严格的制造公差，以确保在换档时执行精确、快速的换档过程。 

亮点加工： 

• 阀门孔和滑块孔 
• 调压器孔 
• 塞头孔 
• 平面铣削 

开关滑块和控制滑块

开关滑块和控制滑块

换档和控制滑块是自动变速器阀门壳体和滑块壳体的组成部分，对精确的档位控制起到决定性的作用。部件的生产必须符合最高标准，以确保无磨损和配合的准确性。 
 
亮点加工： 

• 圆柱形表面的外部加工

行星齿轮架

行星齿轮架

现代自动变速器由多达三个独立的行星齿轮组成，其中行星齿轮架容纳齿轮/行星齿轮并将扭矩直接传递到驱动轴。旋转行星齿轮通常为三个或四个，通过卫星孔支承，这对质量要求特别高。在汽车领域，这些部件采用不同的加工策略并且是由铝板或锻钢全自动制造的。 
 
亮点加工： 

• 卫星孔 

属于车轴和差速齿轮领域的聚焦部件

Rear axle housing

Rear axle housing

The differential and differential gear are housed in the rear axle housing, where the different wheel speeds are primarily equalised, especially when cornering. Due to the weight advantage, the split housings in the automotive sector are generally cast from aluminium alloys. In some cases, the pre-machined parts are already machined in the disassembled state. For precise finishing, the parts are then assembled in advance in order to fulfil the demanding tolerance requirements.

Highlight machining:

• Drive bore
• Output bore
• Bearing bore

Differential housing

Differential housing

The differential housing is an indispensable component in the drivetrain, which is located in the centre of the driven axle. It ensures that the wheels turn at different speeds when cornering, but deliver the same propulsive force. The differential is independent of the drive and is installed in classic combustion engines, hybrid engines and electric motors, which is also reflected in the increasing quantities. Manufacturers are focussing on cycle times and process reliability when producing the highly complex cast iron components.

Highlight machining:

• Drive bore
• Output bore
• Spherical machining (inside of housing)
• Face machining (inside of housing)

Focus components from the drive technology sector

Drive shaft

Drive shaft

The drive shaft has the task of transmitting the torque of the engine from the gearbox or differential to the wheels. Manufactured from steel or alloyed steels, high surface qualities and roundness must be reliably produced in order to transmit the torque smoothly and quietly.

Highlight machining:

• Twist-free scroll-free turning of the sealing surfaces (free of feed grooves)
• Bearing seats with high contact ratio

Homokinetic joints

Homokinetic joints

Homokinetic joints, also known as constant velocity joints, are installed in the axles of every vehicle. They ensure consistent transmission of torque and angular velocity between two shafts - even with significant angular deviations. They also compensate for irregularities in the road surface. Their blanks are either pre-forged or soft pre-machined to form the ball tracks.

Highlight machining:

• Ball tracks for inner race and outer race
• Ball cage outer contour, inner contour and window