• MAPAL offers complete machining solutions for the die and mould industry.

Getting started in the die & mould sector

Die and mould makers expect high process and product expertise from their cutting tools manufacturer. This is because the tool life of the moulds to be created and the precision of the moulded parts are extremely important for competitiveness in mass production. Therefore, they require their tools to offer the highest levels of precision, a long tool life, and – above all – process reliability.
 

It is precisely these aspects that make MAPAL successful in sectors such as the automotive industry, machine engineering and the aerospace industry. Now the precision tool manufacturer is also offering efficient and economical solutions for the complete machining process in the die & mould sector. Versatile and precise high-performance tools and special tool holders with narrow contours and a precise radial run-out minimise polishing effort and reworking thanks to a constant surface finish in the milling process.

Tool range for mould making

The picture shows the MAPAL tool range for mould making

Solid carbide end mills

  • OptiMill-3D-BN

    Ball nose milling cutter
    • High-precision machining of 3D contours
    • ø range: 0.10 - 20.00 mm

  • OptiMill-3D-CR

    Corner radius milling cutter
    • Milling with a very precise corner radius
    • ø range: 0.10 - 20.00 mm

  • OptiMill Shoulder milling cutter

    Shoulder milling cutter
    • Ideal for roughing, finishing, trochoidal milling and milling pockets
    • ø range: 2.00 - 12.00 mm

  • OptiMill-3D-CS

    Shoulder radius milling cutter

    • Finishing of complex free-form surfaces and complicated workpiece geometries
    • ø range: 2.00 - 12.00 mm

  • OptiMill-3D-HF

    High-feed milling cutter
    • Ideal for high-feed machining with a high material removal rate and high process reliability
    • ø range: 2.00 - 16.00 mm

  • OptiMill-3D-Alu

    Ball nose and corner radius cutters

    • High-precision machining of 3D contours
    • ø range: 1.00 - 20.00 mm

  • OptiMill-Graphite-MT

    Ball nose and shoulder milling cutter
    • Multi-tooth milling cutter for roughing graphite electrodes with high removal rates
    • ø range: 3.00 - 16.00 mm

  • OptiMill-3D-Graphite

    Ball nose and corner radius milling cutter
    • Suitable for machining of graphite electrodes
    • Different designs depending on the machining situation
    • ø range: 0.20 - 12.00 mm

  • OptiMill-3D-Copper

    Ball nose and corner radius milling cutter
    • Special geometry for machining copper electrodes and tough non-ferrous alloys
    • ø range: 0.10 - 20.00 mm

  • OptiMill-Diamond

    Ball nose, corner radius and shoulder milling cutter
    • PCD cutting edges for a long tool life
    • ø range: 3.00 - 12.00 mm

Milling cutters with indexable inserts

  • NeoMill-ISO-360

    Milling cutter with round inserts
    • Perfect for roughing and pre-finishing
    • ø range: 10.00 - 160.00 mm

  • NeoMill-3D-Finish

    Finishing milling cutter
    • Perfect for finishing 90° surfaces, face surfaces and contours
    • ø range: 16.00 - 42.00 mm

  • NeoMill-3D-Ballnose/-Torus

    Ball nose and corner radius milling cutter
    • One tool body with indexable insert for ball nose and corner radius milling for finishing and pre-finising
    • ø range: 8.00 - 32.00 mm

  • NeoMill-2/4-HiFeed90

    High-feed/90° shoulder milling cutter
    • Universal tool system to ensure maximum productivity
    • ø range: 16.00 - 200.00 mm

Drilling | Countersinking

  • ECU-Drill-Steel

    Solid carbide drill  

    • Double-edge solid drill with a good price-to-performance ratio
    • Wide range of applications
    • Proven geometries for high precision and process reliability
    • Ø area: 1.00 – 20.00 mm

  • MEGA-Drill-Hardened

    High-performance solid carbide drill 

    • Double-edge solid drills with coating and geometry suitable for reliable machining of hardened workpiece material
    • New micro-geometry and macro-geometry
    • Ø area: 2.55 – 16.00 mm

  • MEGA-Drill-Steel-Plus

    High-performance solid carbide drill 

    • Double-edge solid drills with coating and geometry suitable for steel machining
    • Optimised chip flute geometry and modified cutting-edge preparation
    • Ø area: 3.00 – 25.00 mm 

  • Tritan-Drill-Steel

    Triple-edge solid carbide drill 

    • Triple-edge solid drills for maximum feed
    • Self-centring chisel for challenging drilling situations
    • Specially adapted to steel machining
    • Ø area: 4.00 – 20.00 mm 

  • Tritan-Spot-Drill-Steel

    Pilot drill
    • Triple-edge pilot drill for demanding pilot drilling situations
    • Specially adapted to triple-edge drills
    • Ø area: 4.00 – 20.00 mm

  • Tritan-Step-Drill

    Triple-edge step drill
    • Triple-edge step drill with self-centring chisel
    • For machining threaded core holes without oscillating movement
    • Ø area: 4.25 – 14.15 mm

  • MEGA-Deep-Drill

    Deep drill
    • Process-reliable and efficient creation of deep bores up to 40xD
    • MEGA-Pilot-Drill
    • Ø area: 1.00 – 16.00 mm 

  • MEGA-Drill-Reamer

    Drill reamer
    • Two working steps – drilling and reaming – combined in a single tool
    • Optimised reaming cutting edge
    • Reduction of productive and non-productive times
    • Bore tolerance ≥ IT7
    • Ø area: 4.00 – 16.00 mm 

  • Precision countersink

    Countersink with unequal spacing
    • Extremely unequally spaced cutting edges
    • Higher degree of accuracy and improved surface values
    • Reduced axial and radial forces
    • Significantly less vibrations
    • Increased cutting parameters to ensure highest productivity
    • Ø area: 4.30 – 31.00 mm 

  • MEGA-Drill-Reamer-Pyramid

    Drill reamer with pyramid tip 

    • Spot drilling, drilling and reaming – all with one tool
    • Improved centring properties thanks to pyramid tip
    • Reduction of productive and non-productive times
    • Bore tolerance ≥ IT7
    • Ø area: 4.00 – 16.00 mm 

  • QTD indexable insert drill

    Solid drill with replaceable head system 

    • Cost-effective system with indexable inserts that can be swapped out
    • Force-locking and form-fit clamping system
    • Easy to handle
    • High degree of radial run-out accuracy
    • Ø area: 8.10 – 49.00 mm 

Reaming

  • FixReam – FXR

    Alésoir haute performance à queue cylindrique 

    • Alésoir haute performance en carbure monobloc
    • Goujure droite pour l'alésage débouchant et l'alésage borgne
    • Goujure oblique à gauche pour l'alésage débouchant
    • Plage de ø : 3,00 – 20,00 mm

  • CPReam – CPR

    Alésoir à tête amovible 

    • Stabilité et rigidité maximales grâce au cône et à l'appui plan
    • Précision de concentricité maximale de 5 µm
    • Maniement simple
    • Plage de ø : 8,00 – 40,00 mm

  • Alésoirs à réglage rapide – WN 50

    Alésoir manuel 

    • Alésoir à réglage rapide avec grande plage de réglage
    • Particulièrement adapté aux travaux de réparation
    • Jeux de lames de rechange disponibles
    • Plage de ø : 6,40 – 95,00 mm 

  • Outils guidés

    Outils avec patins de guidage 

    • Précision maximale grâce au concept MAPAL
    • Patins de guidage permettant un guidage direct dans le trou d'alésage
    • Plaquettes réversibles rectifiées
    • Réglage de haute précision pour un usinage au µm près 

Fixation d’outils
  • MAPAL UNIQ Chuck

    UNIQ DReaM Chuck, 4.5°

    Mandrin expansible hydraulique dans un nouveau design

    • Pour les applications d'alésage et de perçage ainsi que pour la finition des opérations de fraisage
    • Interaction optimale entre les propriétés géométriques et fonctionnelles
    • Des surfaces exceptionnelles et un meilleur maniement
    • Flexibilité et productivité maximales pour l'usinage de composants aux contours critiques

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  • MAPAL UNIQ-MillChuck

    UNIQ Mill Chuck, HA

    Mandrin expansible hydraulique dans un nouveau design 

    • Mandrin expansible hydraulique pour les applications de fraisage hautement dynamiques
    • Interaction optimale entre les propriétés géométriques et fonctionnelles
    • Excellents résultats lors de l'utilisation d'outils à queue HA
    • Fiabilité maximale des processus, même pour les composants de grande qualité

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  • HighTorque Chuck HTC

    Mandrin expansible hydraulique

    • Transmission de couple élevée
    • Propriétés d'amortissement idéales
    • Excellente rigidité de l'ensemble du système
    • Concentricité ≤ 3 µm
    • Modèle mince 3° pour une utilisation dans les applications aux contours critiques

       

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  • MAPAL HydroChuck MHC

    HydroChuck MHC

    Mandrins expansibles hydrauliques 

    • Excellent amortissement des vibrations
    • Précision élevée de concentricité
    • Version ultra-courte avec construction compacte pour une grande rigidité



     

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  • ThermoChuck MTC

    Mandrins de frettage

    • Longue durée de vie assurée par un acier d'outils résistant aux hautes températures
    • Transmission de couple élevée et rigidité radiale
    • Équilibrage de précision de base
    • Adapté à la technique MMS
    • Avec et sans réglage axial de la longueur d'outil

       

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  • MAPAL MillChuck

    Mill Chuck, System HB

    Mandrin porte-fraise à méplat
    • Maniement extrêmement simple grâce à la vis différentielle
    • Rentabilité et précision maximales
    • Positionnement axial de l'outil défini grâce au système à ressort
    • Sorties décentrées du réfrigérant pour une fiabilité maximale du process

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  • MAPAL Precision-DrillChuck MPC

    Precision-DrillChuck – MPC

    Mandrin porte-foret de précision 

    • Montage simple et maniement aisé
    • Sécurité de serrage indépendamment du sens de rotation
    • Stabilité à haute vitesse
    • La construction modulaire permet d'utiliser des têtes de mandrin porte-foret avec toutes les interfaces d'outils 

  • MAPAL slip-on reamer arbor

    Mandrin porte-fraise – MDA/MCA

    Mandrin à fraise à axe horizontal

    • Version anti-vibrations (MDA) avec système d'amortissement des vibrations
    • Système adapté à la rigidité de toutes les machines conventionnelles
    • Fonctionnement silencieux et stable malgré une saillie longue, pour de meilleures finitions des surfaces
    • Mandrin à fraise à axe horizontal (MCA) avec appui plan élargi pour les opérations d'ébauche et de semi-finition dans de grandes plages de diamètre

  • MAPAL MFS milling head holder

    Porte-tête de fraisage MFS

    Attachement d'outil pour fraises à queue filetée 

    • Fixation simple et rapide des fraises à queue filetée
    • Interaction précise entre le cône et le système de planéité
    • Un maximum de stabilité et de rigidité
    • Utilisation universelle pour les opérations d'ébauche et de finition 

  • MAPAL HSK adapter

    Adaptateurs

    Prolongateurs, réducteurs et adaptateurs 

    • Nombreuses possibilités pour les systèmes d'outils modulaires
    • Extensions expansibles hydrauliques et frettées
    • Réducteurs et prolongateurs HSK
    • Adaptateur de cône KS

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Composants et matériaux

ブランクから完成品まで

数回のクリックで適切なツールを入手。加工内容や具体的な作業、ツールの必要性に応じて、必要なツールを素早く入手できます。
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    2D surfaces

    On the one hand, this category includes machining processes carried out directly on the machine, such as face milling, milling of pockets and straight walls. On the other hand, it also includes operations for complex geometries that are programmed using CAM software.

    Go to the product range for machining 2D surfaces
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    3D surfaces

    In the die & mould sector, the manufacture of increasingly complex forms is part of everyday life. Continuous further developments in machine tools and CAM software raise performance and productivity to an ever higher level. The tools used must therefore always be state-of-the-art. To achieve optimum results, each design starts with a process analysis.

    Go to the product range for machining 3D surfaces
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    Open pockets

    Mould inserts also have machining tasks that are required for casting or various attachment parts. Users are increasingly machining open pockets (circumferential machining) using trochoidal milling. This machining method helps to optimise machining times and to extend tool life.

    Go to the product range for machining open pockets
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    Closed pockets

    Closed pockets are usually produced by roughing in Z planes. When milling, a ramp is often selected as the machining entry. The tool selected depends on the depth of the walls and the mould incline to be generated on the component. MAPAL’s broad portfolio with modular systems also covers the machining of deep pockets with large diameters.

    Go to the product range for machining closed pockets
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    Helix milling

    A major focus in milling operations is on reducing the machining time. With specific tool geometries for machining closed, round pockets, it is often possible to eliminate the pre-drilling process. With helix milling, milling paths are programmed with helical entrances that are suitable for pocket dimensions.

    Go to the helix milling product range
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    Even surfaces

    Operations to create even surfaces occur very frequently and in different areas in the die & mould sector: It could be component-related, strategy-related due to the respective milling process or due to requirements for mould closing surfaces as well as sections and cutting dies. The right tool is then selected depending on the application and requirements.

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    Thin walls and ribs

    Plastic injection moulds and die casting moulds often have ribs and thin walls. Ribs, for example, are increasingly being milled, as this process is more cost-effective than EDM (spark eroding). As a rule, long or extra-long carbide tools with small diameters are used. Customer-specific solutions (RibCutter) to match the respective rib shape are also possible here.

    Go to the product range for machining thin walls and ribs
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    Small and large bores

    There is a wide range of full bore operations in the die & mould sector: From large bores for guide pillars and deep bores for the cooling system to high-precision bores for ejector pins. MAPAL offers a comprehensive portfolio of drilling and reaming tools for the individual production steps.

    Go to the product range for machining small and large bores

All from a single source

  • 1. Planning and purchasing

    Optimised purchasing management is important for a clear organisation of the tool stock.

  • 2. Tool logistics

    Cost-effectiveness even in the periphery of machining: Intelligent dispensing systems significantly reduce non-productive times.

  • 3. Engineering

    The machining specialists provide support with process engineering, e.g. in the form of CAM simulations, general advice and the development of economic machining strategies.

  • 4. Measuring and setting

    Reliable setting and measuring devices are convincing due to their accuracy and user-friendly operation when setting the tools.

  • 5. Tools and clamping technology

    From the spindle to the cutting edge – MAPAL offers a wide range of tools and clamping technology for the die & mould sector.

  • 6. Machining

    Efficient machining processes and customised machining strategies at the highest technological level.

  • 7. Digitisation and automation

    Quick and easy digitisation: The c-Connect Box digitally transmits measurement data from the setting fixture to the machine tool. It also monitors the machine status among other things.

  • 8. Reconditioning

    Customers receive their reconditioned tools back in manufacturer quality within a very short time. Also available with pick-up and delivery service upon request.

Engineering Workflow - From theory to practice

Finding the perfect solution for the customer is MAPAL’s main goal. In addition to individual custom solutions and a broad standard product portfolio, comprehensive services are available to optimally design the entire process from the product idea to the chip. Customers can rely on the technology leader’s many years of experience in machining.
  • 3D model of a workpiece from the die and mould making.

    1. Customer enquiry

    MAPAL sales representatives are directly available for individual enquiries. In a personal conversation with the customer, they sound out the specific requirements and the scope (complete or partial machining) and discuss the details directly on the 3D model of the component.

    The MAPAL die & mould team looks forward to your enquiry by ​​​​​​​Email and will contact you directly as soon as possible.

  • 3D model of a workpiece from the die and mould making.

    2. Project analysis

    On the basis of 3D models and machine data, the conversation partners analyse the manufacturing tasks and develop effective machining strategies.

    The project analysis consists of the following:​​​​​​​
    • Machining suggestions for all machining steps
    • Tool list
    • Process optimisation

  • 3. Process design

    Regardless of whether the focus is on flexibility or productivity: The machining specialists simulate the developed process on the basis of the 3D models and thus show potential for optimisation. They check and improve the machining parameters in CAM programming and thus ensure stable and economical production.

    The process design includes:​​​​​​​
    • Runtime analysis of the component
    • Technology data definition
    • CAM programming

  • Overview of all MAPAL tool solutions for die and mould making in one workpiece.

    4. Tool solution

    The wide-ranging MAPAL standard range for the die & mould sector offers the ideal tool solution for every application. Customised solutions are available upon request.

    Advantages for the user:​​​​​​​
    • Broad standard range
    • Availability of tool data

  • The picture shows a technical advisor from MAPAL in conversation with a customer.

    5. Tool test and offer

    After discussing the machining task, MAPAL supports its customers in the selection of tools required in the process. This is the basis for a well-founded offer tailored to the respective application.

  • The picture shows documents for preparing offers on a table with three people.

    6. Cooperative partnership

    Even after mutual success, the specialists at MAPAL remain in close contact with the customer. Should optimisation potential arise over time or other tools turn out to be better, MAPAL will be happy to support you to further improve productivity and profitability.

    In order to ensure efficient production in the long term, MAPAL also offers comprehensive tool management options.
    ​​​​​​​
    Tool management options:

    • Dispensing systems
    • Regrinding service
    • Comprehensive product portfolio of adjustment and measuring devices

Our retail partners

Responsibility according to postcode areas

  • 1 / 16

    Postcode 35

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Phone: +49 2774 701-0
    Fax: +49 2774 701-39
    Email: info@fritzweg.de
    Web: www.fritzweg.de

  • 2 / 16

    Postcode 44

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 3 / 16

    Postcode 51

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 4 / 16

    Postcode 56, 57

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Phone: +49 2774 701-0
    Fax: +49 2774 701-39
    Email: info@fritzweg.de
    Web: www.fritzweg.de

  • 5 / 16

    Postcode 58, 59

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 6 / 16

    Postcode 60, 61

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 7 / 16

    Postcode 63 - 69

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 8 / 16

    Postcode 70 - 73

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 9 / 16

    Postcode 74, 75

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 10 / 16

    Postcode 76 - 79

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 11 / 16

    Postcode 80 - 87

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Phone: +49 9826 333-2241
    Fax: +49 9826 333-3691
    Email: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 12 / 16

    Postcode 88, 89

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 13 / 16

    Postcode 90 - 97

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Phone: +49 9826 333-2241
    Fax: +49 9826 333-3691
    Email: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 14 / 16

    Danmark

    EDECO TOOL APS 
    Naverland 2
    2600 Glostrup
    Danmark

    Phone: +45 7060 2029
    Email: info@edeco.dk
    Web: www.edeco.dk

  • 15 / 16

    Italy

    TEKNOS S.r.l.
    Via A. Pigafetta, 2
    35011 Campodarsego (PD)
    Italia

    Phone: +39 049 8877061
    Email: info@teknositalia.it
    Web: www.teknositalia.it

  • 16 / 16

    Portugal

    Álamo-Ferramentas Unipessoal Lda
    Rua da ETAR, Lote 9
    Zona Industrial de Oiã
    3770-059 Oiã
    ​​​​​​​​​​​​​​
    Phone: +351 234 728-193
    Email: geral@alamo-ferramentas.com
    Web: www.alamo-ferramentas.com