Photo shows 4 new solutions for the HPR400 system.

New innovative solutions for the HPR400 system

More productivity and process reliability with four new solutions for the HPR400 system

Complex processes and high quality requirements call for fine machining systems that are
effective, precise and easy to use. With HPR400 and HPR400 plus for ultra-productive reaming of large diameters, MAPAL is meeting precisely these requirements. The multi-bladed tool systems offer the advantage that the inserts with one (HPR400) or four (HPR400 plus) cutting edges can be exchanged by the customer directly on site and ensure maximum accuracy thanks to high-precision insert seats.
With the four new solutions, MAPAL offers vehicle construction and fluid power customers
future-forward tools for demanding machining applications.
  • Photo of the HPR400 system with plug & play cutting system.
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    Plug-and-play cutting edge system

    • No setting necessary for insert changes
    • Reduced machine downtime
  • Photo of the HPR400 system with multi-edge design.
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    Multi-blade design

    • Higher cutting speeds and feed rates
    • Shorter cycle times with the same quality
  • Photo of the HPR400 system with customizable tool configuration.
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    Adjustable tool configuration

    • Flexible design for specific machining tasks
    • Combination with other tool systems
  • Photo of the HPR400 system.
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    HPR400 system

    • HPR400 for the highest precision
    • HPR400 plus for maximum cost-effectiveness

Four new solutions for practical use

  • The photo shows the one-lock solution.

    One-shot solution

    The combination tool with an ISO leading stage and HPR400 plus system enables the finishing of bores with high stock allowances (up to 6 mm) in a single step. The ISO part handles the main machining duties, while the HPR400 plus system takes care of finishing – with short cycle times and no setting effort required.

  • The photo shows the processing by rubbing and rolling.

    Reaming and burnishing

    The combination of reaming and burnishing offers benefits for the machining of hydraulic pipes. Instead of an ISO tool, an HPR400 tool handles the pre-machining.The absence of setting effort reduces non-productive time and ensures the same good results. Burnishing takes place right after reaming in one machining step.

  • The picture shows the HPR400 plus for planing grooves.

    HPR400 plus for face grooves

    The new solution with indexable inserts with two usable cutting edges was designed for bores with specific base contours. It offers high stability and reliability and is particularly economical – ideal for steering knuckles and bearing bores with clearance at the bottom of the bore.

  • The photo shows the HPR400 with PCD cutting edges for stator housings.

    HPR400 with PCD inserts for stator housings

    MAPAL supplies a solution for finishing stator bores in electric motors with a higher number of cutting edges and no setting effort required. The result: high machining speed, low effort and high output – for high productivity.