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Sectors & Solutions
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Getting started in the die & mould sector
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Machining thin walls and ribs
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薄肉の壁とリブの加工
プラスチック射出成形金型やダイカスト金型には、リブや薄肉の壁が多くあります。リブなどは、放電加工(スパーク・エロージョン)よりもコスト的に有利なことから、ミリング加工が多くなっています。通常、小径の長尺または超長尺の超硬ツールが使用されます。また、それぞれのリブ形状に合わせたカスタムソリューション(RibCutter)も可能です。
以下の加工ステップのツール概要:
粗旋削
仕上げ
粗旋削
粗加工操作负责大部分的切削加工量。特殊铣削策略,例如高进给加工或摆线铣削,可以减少加工时间,从而提高经济效率。除了带有可转位刀片的刀具和整体硬质合金铣刀外,还使用了具有特殊粗加工几何形状的高性能铣刀。
OptiMill®-3D-BN
整体硬质合金球形铣刀
3D轮廓的高精度加工
具有高半径精度的高精度铣刀
钢材的软/硬加工选择范围广大
型号 z=2 和 z=4,有/无颈部长度
圆柱形状和圆锥形状
OptiMill®-3D-CR
整体硬质合金圆角铣刀
以高精度圆角对 3D 形状进行精加工
具有高半径精度的高精度圆角
钢材的软/硬加工选择范围广大
有不同齿数可用
圆柱形状和圆锥形状
RibCutter
整体硬质合金专用铣刀
用于加工深板翅和轮廓
特殊切削刃几何形状
出色的表面质量
通过节省耗时的逐行铣削可极大地节省时间
提供球形/圆角铣刀并带有直线端面
精加工
精加工去除剩余的加工余量以达到最终形状。在半精加工后,淬硬材料的加工余量为 0.05-0.1 mm,软质材料的加工余量为 0.1-0.3 mm。球形和/或圆角铣刀是首选刀具,具体取决于工件的最终轮廓。
OptiMill®-3D-BN
整体硬质合金球形铣刀
3D轮廓的高精度加工
具有高半径精度的高精度铣刀
钢材的软/硬加工选择范围广大
型号 z=2 和 z=4,有/无颈部长度
圆柱形状和圆锥形状
OptiMill®-3D-CR
整体硬质合金圆角铣刀
以高精度圆角对 3D 形状进行精加工
具有高半径精度的高精度圆角
钢材的软/硬加工选择范围广大
有不同齿数可用
圆柱形状和圆锥形状
RibCutter
整体硬质合金专用铣刀
用于加工深板翅和轮廓
特殊切削刃几何形状
出色的表面质量
通过节省耗时的逐行铣削可极大地节省时间
提供球形/圆角铣刀并带有直线端面