• MAPAL offers complete machining solutions for the die and mould industry.

启动进入刀具和模具制造领域

模具制造商希望从他们的刀具供应商那里获得高效的工艺方案和产品专业知识。这是因为模具的刀具寿命和制造精度在批量生产竞争中显得非常重要。因此,他们要求刀具具有高精度,长寿命,以及工艺可靠性。
 

MAPAL在汽车工业、机械工程和航空工业等领域都取得了成功。现在,MAPAL也为模具行业的整个加工过程提供高效和经济的解决方案。多功能和精密的高性能刀具结合具有窄轮廓形状、最小径向跳动的非标刀柄,确保在铣削过程中获得恒定的表面加工质量,最大限度地减少了抛光工作量和返工。

模具制作的刀具产品系列

The picture shows the MAPAL tool range for mould making

整体硬质合金铣刀
  • OptiMill-3D-BN

    球头铣刀
    • 3D轮廓的高精度加工。
    • ø 范围: 0.10 - 20.00 mm

  • OptiMill-3D-CR

    圆角铣刀
    • 具有非常精确的圆弧的铣削加工
    • ø 范围: 0.10 - 20.00 mm

  • OptiMill 方肩铣刀

    方肩铣刀
    • 粗加工、精加工、摆线铣和槽铣的 理想刀具。
    • ø 范围: 2.00 - 12.00 mm

  • OptiMill-3D-CS

    圆弧锥铣刀

    • 复杂自由曲面和复杂工件几何形状的精加工。
    • ø 范围: 2.00 - 12.00 mm

  • OptiMill-3D-HF

    高进给铣刀
    • 是高进给加工的理想选择,具有较高的材料去除率和较高的工艺可靠性。
    • ø 范围: 2.00 - 16.00 mm

  • OptiMill-3D-Alu

    球头铣刀和圆角铣刀。
    • 3D轮廓的高精度加工。
    • ø 范围: 1.00 - 20.00 mm

  • OptiMill-Graphite-MT

    球头铣刀和方肩铣刀
    • 用于粗加工石墨电极的多齿铣刀,材料去除率极高。
    • ø 范围: 3.00 - 16.00 mm

  • OptiMill-3D-Graphite

    球头铣刀和圆角铣刀
    • 适用于加工石墨电极。
    • 根据加工情况,有不同的设计。
    • ø 范围: 0.20 - 12.00 mm

  • OptiMill-3D-Copper

    球头铣刀和圆角铣刀
    • 用于加工铜等有色合金材料。
    • ø 范围: 0.10 - 20.00 mm

  • OptiMill-Diamond

    球头刀、圆角铣刀和方肩铣刀
    • PCD刃口,刀具寿命长。
    • ø 范围: 3.00 - 12.00 mm

带可转位刀片的铣刀
  • NeoMill-ISO-360

    圆形刀片铣刀
    • 非常适用于粗加工和半精加工
    • ø 范围: 10.00 - 160.00 mm

  • NeoMill-3D-Finish

    精加工铣刀
    • 加工90°台阶面、平面和轮廓的精加工铣刀。
    • ø 范围: 16.00 – 42.00 mm

  • NeoMill-3D-Ballnose/-Torus

    球头铣刀和牛鼻铣刀
    • 球头刀片和牛鼻刀片可同时安装在同一个刀杆中,用于精加工和半精加工。
    • ø 范围: 8.00 - 32.00 mm

  • NeoMill-2/4-HiFeed90

    高进给铣刀/90°方肩铣刀
    • 提供极高生产率的通用刀具系统
    • ø-范围:16.00 - 200.00 mm

钻孔 | 锪钻
  • ECU-Drill-Steel

    整体硬质合金钻头  

    • 性价比非常好的双刃实心钻 
    • 应用范围广泛 
    • 久经考验的几何形状可实现高精度和工艺流程安全 
    • ø-范围:1.00 - 20.00 mm

  • MEGA-Drill-Hardened

    高性能整体硬质合金钻头 

    • 带有相应涂层和几何形状的双刃实心钻用于工艺可靠地加工硬化材料 
    • 新的微型和宏观几何形状 
    • ø-范围:2.55 - 16.00 mm 

  • MEGA-Drill-Steel-Plus

    高性能整体硬质合金钻头 

    • 带有涂层和几何形状的双刃实心钻用于加工钢材 
    • 优化的容屑槽几何形状和改进的切削刃准备 
    • ø-范围:3.00 - 25.00 mm 

  • Tritan-Drill-Steel

    三刃实心钻 

    • 三刃实心钻用于最大的进给率 
    • 用于困难钻孔情形的自定心的横向刀刃 
    • 专门为钢材加工而设计 
    • ø-范围:4.00 - 20.00 mm 

  • Tritan-Spot-Drill-Steel

    中心定位钻
    • 用于苛刻钻孔情形的三刃中心定位钻 
    • 专门为三刃钻头而设计 
    • ø-范围:4.00 - 20.00 mm

  • Tritan-Step-Drill

    阶梯钻
    • 带有自定心的横向刀刃的三刃阶梯钻 
    • 加工螺纹芯孔时无摆锤运动  
    • ø-范围:4.25 - 14.15 mm 

  • MEGA-Deep-Drill

    深孔钻
    • 工艺可靠、高效地生产最大 40xD 的深孔 
    • MEGA-Pilot-Drill 先导钻  
    • ø-范围:1.00 - 16.00 mm 

  • MEGA-Drill-Reamer

    钻孔铰刀
    • 两个工序 - 钻孔和铰孔 - 结合在一个刀具中 
    • 优化的铰孔切削刃 
    • 减少加工时间和非加工时间 
    • 钻孔公差 ≥ IT7 
    • ø-范围:4.00 - 16.00 mm 

  • 精密锥形锪孔钻

    具有不均匀分布的锪钻
    • 极不均匀分布的刀刃 
    • 更高的精度和改进的表面值 
    • 减少的轴向力和径向力 
    • 振动明显的减少 
    • 提高的切削参数以实现最大生产率 
    • ø-范围:4.30 - 31.00 mm 

  • MEGA-Drill-Reamer-Pyramid

    带有金字塔端头的钻孔铰刀 

    • 仅用一把刀具即能进行镗孔、钻孔和铰孔 
    • 由于金字塔型刀片的设计使得定心特性极大提高 
    • 减少加工时间和非加工时间 
    • 钻孔公差 ≥ IT7 
    • ø-范围:4.00 – 16.00 mm 

  • 刀片钻头 QTD

    带有交换铣头系统的实心钻 

    • 经济型系统带有可更换刀片 
    • 形状和力贴合的夹紧系统 
    • 简易的操作方式 
    • 高度径向跳动精度 
    • ø-范围:8.10 - 49.00 mm 

铰孔
  • FixReam – FXR

    带有圆柱形刀柄的高性能铰刀 

    • 整体硬质合金高性能铰刀 
    • 直槽用于通孔和盲孔 
    • 向左开槽用于通孔 
    • ø-范围:3.00 - 20.00 mm 

  • CPReam – CPR

    交换式铣头铰刀 

    • 锥面和平接触面带来最高的稳定性和刚性 
    • 5 µm 的高度径向跳动精度 
    • 简易的操作方式 
    • ø-范围:8.00 - 40.00 mm 

  • 快速调节铰刀 – WN 50

    手用铰刀 

    • 可调范围大的快调铰刀 
    • 特别适合维修工作 
    • 可提供备用刀刃组 
    • ø-范围:6.40 - 95.00 mm 

  • 导杆刀具

    带有导向板的刀具 

    • 采用MAPAL公司原理的最高准确度 
    • 通过导向板实现在孔中的直接导向 
    • 经精密磨削的可转位刀片 
    • 用于µm精确度孔加工的高精度校准 

夹紧
  • UNIQ DReaM Chuck, 4.5°

    全新设计的液压刀柄 

    • 用于进行铰孔和钻孔加工,以及在铣削加工中的精加工工序 
    • 在几何尺寸和功能特性方面的最佳配合 
    • 在处理方式改善的同时,达到了卓越的表面光洁度 
    • 在加工具有复杂轮廓的结构件时,亦可实现最大的柔性和生产率

    直接点击商店

  • UNIQ Mill Chuck, HA

    全新设计的液压刀柄  

    • 液压膨胀卡盘,用于高动态铣削加工  
    • 在几何尺寸和功能特性方面的最佳配合 
    • 使用带 HA-刀柄的刀具获得优质的加工效果 
    • 即使面对高品质的结构组件,也可确保最高的过程安全性  

    直接点击商店

  • HighTorque Chuck HTC

    液压刀柄 

    • 高扭矩传递能力 
    • 理想的减振特性 
    • 整体系统的优异刚性 
    • 径向跳动精度 < 3 µm 
    • 3°细长结构形式适用于轮廓关键型应用
       

    直接点击商店

  • MAPAL HydroChuck MHC

    HydroChuck MHC

    液压刀柄 

    • 优异的减振效果 
    • 高度径向跳动精度 
    • 超短型结构形式,高刚性紧凑型设计




       

    直接点击商店

    • ThermoChuck MTC

      热缩刀柄 

      • 由于使用耐高温刀具钢,而实现长的使用寿命 
      • 高扭矩传递和径向刚性 
      • 标准的精细平衡 
      • 适用于MQL 
      • 带和不带轴向刀具长度调节装置 

         

      直接点击商店

    • MAPAL MillChuck

      Mill Chuck, System HB

      侧固式刀柄
      • 通过差动螺钉实现简易的安装操作 
      • 最高的效率和精度 
      • 通过弹簧系统实现定义的轴向刀具定位 
      • 分布式冷却液出口实现了最高的工艺安全性 

      直接点击商店

    • MAPAL Precision-DrillChuck MPC

      Precision-DrillChuck – MPC

      精密钻夹头 

      • 简单的组装和简便的操作方式 
      • 旋转方向独立的夹紧安全 
      • 高转速的稳定性 
      • 模块化结构设计使钻夹头可与所有刀具接口配合使用 

    • MAPAL slip-on reamer arbor

      套式铣刀刀柄 – MDA / MCA

      套式铣刀刀柄

      • 带有减振系统的减振型结构形式(MDA)
      • 适用于所有普通机器类型的刚性 
      • 尽管悬伸较长,但仍能加工平稳,提供更好的表面质量。 
      • 具有扩大平接触面的套式铣刀刀杆(MCA),用于大直径范围内的粗加工和半精加工 

    • MAPAL MFS milling head holder

      MFS-铣刀柄

      旋入式铣刀刀柄 

      • 简单快速的夹紧螺纹连接铣刀 
      • 锥面和端面连接之间的精确相互作用 
      • 最高的稳定性和刚性 
      • 普遍适用于粗加工和精加工操作 

    • MAPAL HSK adapter

      适配刀柄

      延长杆、减径柄和适配刀柄 

      • 模块化刀具系统的广泛选择 
      • 液压膨胀延长杆和热收缩延长杆 
      • HSK-延长杆和减径柄 
      • Ks-大倾斜角锥体适配刀柄

      直接点击商店


    组件和材料


    从毛坯件到成品

    只需几次点击即可找到合适的刀具:根据加工、具体操作和刀具要求,快速找到所需刀具。
    • On a rendered example component, an operation is highlighted.
      1 / 8

      2D surfaces

      On the one hand, this category includes machining processes carried out directly on the machine, such as face milling, milling of pockets and straight walls. On the other hand, it also includes operations for complex geometries that are programmed using CAM software.

      Go to the product range for machining 2D surfaces
    • On a rendered example component, an operation is highlighted.
      2 / 8

      3D surfaces

      In the die & mould sector, the manufacture of increasingly complex forms is part of everyday life. Continuous further developments in machine tools and CAM software raise performance and productivity to an ever higher level. The tools used must therefore always be state-of-the-art. To achieve optimum results, each design starts with a process analysis.

      Go to the product range for machining 3D surfaces
    • On a rendered example component, an operation is highlighted.
      3 / 8

      Open pockets

      Mould inserts also have machining tasks that are required for casting or various attachment parts. Users are increasingly machining open pockets (circumferential machining) using trochoidal milling. This machining method helps to optimise machining times and to extend tool life.

      Go to the product range for machining open pockets
    • On a rendered example component, an operation is highlighted.
      4 / 8

      Closed pockets

      Closed pockets are usually produced by roughing in Z planes. When milling, a ramp is often selected as the machining entry. The tool selected depends on the depth of the walls and the mould incline to be generated on the component. MAPAL’s broad portfolio with modular systems also covers the machining of deep pockets with large diameters.

      Go to the product range for machining closed pockets
    • On a rendered example component, an operation is highlighted.
      5 / 8

      Helix milling

      A major focus in milling operations is on reducing the machining time. With specific tool geometries for machining closed, round pockets, it is often possible to eliminate the pre-drilling process. With helix milling, milling paths are programmed with helical entrances that are suitable for pocket dimensions.

      Go to the helix milling product range
    • On a rendered example component, an operation is highlighted.
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      Even surfaces

      Operations to create even surfaces occur very frequently and in different areas in the die & mould sector: It could be component-related, strategy-related due to the respective milling process or due to requirements for mould closing surfaces as well as sections and cutting dies. The right tool is then selected depending on the application and requirements.

      Go to the product range for machining even surfaces
    • On a rendered example component, an operation is highlighted.
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      Thin walls and ribs

      Plastic injection moulds and die casting moulds often have ribs and thin walls. Ribs, for example, are increasingly being milled, as this process is more cost-effective than EDM (spark eroding). As a rule, long or extra-long carbide tools with small diameters are used. Customer-specific solutions (RibCutter) to match the respective rib shape are also possible here.

      Go to the product range for machining thin walls and ribs
    • On a rendered example component, an operation is highlighted.
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      Small and large bores

      There is a wide range of full bore operations in the die & mould sector: From large bores for guide pillars and deep bores for the cooling system to high-precision bores for ejector pins. MAPAL offers a comprehensive portfolio of drilling and reaming tools for the individual production steps.

      Go to the product range for machining small and large bores

    All from a single source

    • 1. Planning and purchasing

      Optimised purchasing management is important for a clear organisation of the tool stock.

    • 2. Tool logistics

      Cost-effectiveness even in the periphery of machining: Intelligent dispensing systems significantly reduce non-productive times.

    • 3. Engineering

      The machining specialists provide support with process engineering, e.g. in the form of CAM simulations, general advice and the development of economic machining strategies.

    • 4. Measuring and setting

      Reliable setting and measuring devices are convincing due to their accuracy and user-friendly operation when setting the tools.

    • 5. Tools and clamping technology

      From the spindle to the cutting edge – MAPAL offers a wide range of tools and clamping technology for the die & mould sector.

    • 6. Machining

      Efficient machining processes and customised machining strategies at the highest technological level.

    • 7. Digitisation and automation

      Quick and easy digitisation: The c-Connect Box digitally transmits measurement data from the setting fixture to the machine tool. It also monitors the machine status among other things.

    • 8. Reconditioning

      Customers receive their reconditioned tools back in manufacturer quality within a very short time. Also available with pick-up and delivery service upon request.


    Engineering Workflow - From theory to practice

    Finding the perfect solution for the customer is MAPAL’s main goal. In addition to individual custom solutions and a broad standard product portfolio, comprehensive services are available to optimally design the entire process from the product idea to the chip. Customers can rely on the technology leader’s many years of experience in machining.
    • 3D model of a workpiece from the die and mould making.

      1. Customer enquiry

      MAPAL sales representatives are directly available for individual enquiries. In a personal conversation with the customer, they sound out the specific requirements and the scope (complete or partial machining) and discuss the details directly on the 3D model of the component.

      The MAPAL die & mould team looks forward to your enquiry by ​​​​​​​Email and will contact you directly as soon as possible.

    • 3D model of a workpiece from the die and mould making.

      2. Project analysis

      On the basis of 3D models and machine data, the conversation partners analyse the manufacturing tasks and develop effective machining strategies.

      The project analysis consists of the following:​​​​​​​
      • Machining suggestions for all machining steps
      • Tool list
      • Process optimisation

    • 3. Process design

      Regardless of whether the focus is on flexibility or productivity: The machining specialists simulate the developed process on the basis of the 3D models and thus show potential for optimisation. They check and improve the machining parameters in CAM programming and thus ensure stable and economical production.

      The process design includes:​​​​​​​
      • Runtime analysis of the component
      • Technology data definition
      • CAM programming

    • Overview of all MAPAL tool solutions for die and mould making in one workpiece.

      4. Tool solution

      The wide-ranging MAPAL standard range for the die & mould sector offers the ideal tool solution for every application. Customised solutions are available upon request.

      Advantages for the user:​​​​​​​
      • Broad standard range
      • Availability of tool data

    •  The picture shows a technical advisor from MAPAL in conversation with a customer.

      5. Tool test and offer

      After discussing the machining task, MAPAL supports its customers in the selection of tools required in the process. This is the basis for a well-founded offer tailored to the respective application.

    • The picture shows documents for preparing offers on a table with three people.

      6. Cooperative partnership

      Even after mutual success, the specialists at MAPAL remain in close contact with the customer. Should optimisation potential arise over time or other tools turn out to be better, MAPAL will be happy to support you to further improve productivity and profitability.

      In order to ensure efficient production in the long term, MAPAL also offers comprehensive tool management options.
      ​​​​​​​
      Tool management options:

      • Dispensing systems
      • Regrinding service
      • Comprehensive product portfolio of adjustment and measuring devices



    Further items about the die&mould area


    Our retail partners

    Responsibility according to postcode areas

    • 1 / 16

      Postcode 35

      FRITZ WEG GmbH & Co. KG
      Ahornweg 41
      35713 Eschenburg-Wissenbach

      Phone: +49 2774 701-0
      Fax: +49 2774 701-39
      Email: info@fritzweg.de
      Web: www.fritzweg.de

    • 2 / 16

      Postcode 44

      Jansen Schneidwerkzeuge Vertriebs GmbH
      Im Käsebrink 12
      58840 Plettenberg

      Phone: +49 2391 9177-0
      Fax: +49 2391 9177-20
      Email: info@j-s-v.com
      Web: www.j-s-v.com

    • 3 / 16

      Postcode 51

      Jansen Schneidwerkzeuge Vertriebs GmbH
      Im Käsebrink 12
      58840 Plettenberg

      Phone: +49 2391 9177-0
      Fax: +49 2391 9177-20
      Email: info@j-s-v.com
      Web: www.j-s-v.com

    • 4 / 16

      Postcode 56, 57

      FRITZ WEG GmbH & Co. KG
      Ahornweg 41
      35713 Eschenburg-Wissenbach

      Phone: +49 2774 701-0
      Fax: +49 2774 701-39
      Email: info@fritzweg.de
      Web: www.fritzweg.de

    • 5 / 16

      Postcode 58, 59

      Jansen Schneidwerkzeuge Vertriebs GmbH
      Im Käsebrink 12
      58840 Plettenberg

      Phone: +49 2391 9177-0
      Fax: +49 2391 9177-20
      Email: info@j-s-v.com
      Web: www.j-s-v.com

    • 6 / 16

      Postcode 60, 61

      Heinrich Meier GmbH
      Herrenwaag 31
      75417 Mühlacker

      Phone: +49 7041 9530-0
      Fax: +49 7041 9530-30
      Email: info@heinrich-meier.de
      Web: www.heinrich-meier.de

    • 7 / 16

      Postcode 63 - 69

      Heinrich Meier GmbH
      Herrenwaag 31
      75417 Mühlacker

      Phone: +49 7041 9530-0
      Fax: +49 7041 9530-30
      Email: info@heinrich-meier.de
      Web: www.heinrich-meier.de

    • 8 / 16

      Postcode 70 - 73

      Dieter Schätzle GmbH & Co. KG
      Präzisionswerkzeuge
      Unter Haßlen 12
      78532 Tuttlingen

      Phone: +49 7462 9465-0
      Fax: +49 7462 9465-50
      Email: info@schaetzle-werkzeuge.de
      Web:​​​​​​​ www.schaetzle-werkzeuge.de

    • 9 / 16

      Postcode 74, 75

      Heinrich Meier GmbH
      Herrenwaag 31
      75417 Mühlacker

      Phone: +49 7041 9530-0
      Fax: +49 7041 9530-30
      Email: info@heinrich-meier.de
      Web: www.heinrich-meier.de

    • 10 / 16

      Postcode 76 - 79

      Dieter Schätzle GmbH & Co. KG
      Präzisionswerkzeuge
      Unter Haßlen 12
      78532 Tuttlingen

      Phone: +49 7462 9465-0
      Fax: +49 7462 9465-50
      Email: info@schaetzle-werkzeuge.de
      Web:​​​​​​​ www.schaetzle-werkzeuge.de

    • 11 / 16

      Postcode 80 - 87

      AB1-Tools e.K.
      Goethering 45
      91732 Merkendorf

      Phone: +49 9826 333-2241
      Fax: +49 9826 333-3691
      Email: info@ab1-tools.com
      Web: www.ab1-tools.com

    • 12 / 16

      Postcode 88, 89

      Dieter Schätzle GmbH & Co. KG
      Präzisionswerkzeuge
      Unter Haßlen 12
      78532 Tuttlingen

      Phone: +49 7462 9465-0
      Fax: +49 7462 9465-50
      Email: info@schaetzle-werkzeuge.de
      Web:​​​​​​​ www.schaetzle-werkzeuge.de

    • 13 / 16

      Postcode 90 - 97

      AB1-Tools e.K.
      Goethering 45
      91732 Merkendorf

      Phone: +49 9826 333-2241
      Fax: +49 9826 333-3691
      Email: info@ab1-tools.com
      Web: www.ab1-tools.com

    • 14 / 16

      Danmark

      EDECO TOOL APS 
      Naverland 2
      2600 Glostrup
      Danmark

      Phone: +45 7060 2029
      Email: info@edeco.dk
      Web: www.edeco.dk

    • 15 / 16

      Italy

      TEKNOS S.r.l.
      Via A. Pigafetta, 2
      35011 Campodarsego (PD)
      Italia

      Phone: +39 049 8877061
      Email: info@teknositalia.it
      Web: www.teknositalia.it

    • 16 / 16

      Portugal

      Álamo-Ferramentas Unipessoal Lda
      Rua da ETAR, Lote 9
      Zona Industrial de Oiã
      3770-059 Oiã
      ​​​​​​​​​​​​​​
      Phone: +351 234 728-193
      Email: geral@alamo-ferramentas.com