Plastic injection mould inserts

Feasibility study – cooperation between Röders GmbH and MAPAL Dr. Kress KG.

General Information

Project: Plastic injection mould inserts
Machine: Röders RXP601 DSH
Material: WR. 1.2343
Hardness: 50 ± 2 HRC
Dimensions of raw material: 200 x 120 x 90

目的

  • プラスチック射出成形金型に要求される表面品質と精度の実現
  • 標準プログラムからの柔軟なツールソリューション
  • 同時5軸加工コンセプトによる加工時間の短縮

加工ソリューションのトップファクト

Roughing at high feed rates

OptiMill-3D-HF-Hardened
Efficient roughing by using a high-feed milling cutter with six cutting edges.

High surface precision

OptiMill-3D-CR-Hardened
Finishing with high surface precision and consistent roughness with a four-edge corner radius milling cutter.

Efficient finishing

OptiMill-3D-CS
Increased line spacing compared to conventional ball nose milling cutters by using shoulder radius milling cutter.

Wiper geometry

NeoMill-3D-Finish
Axial and radial wiper geometry enables greater cutting depth and higher feed rates, thus contributing to higher productivity.