• MAPAL offers complete machining solutions for the die and mould industry.

启动进入刀具和模具制造领域

模具制造商希望从他们的刀具供应商那里获得高效的工艺方案和产品专业知识。这是因为模具的刀具寿命和制造精度在批量生产竞争中显得非常重要。因此，他们要求刀具具有高精度，长寿命，以及工艺可靠性。
 

MAPAL在汽车工业、机械工程和航空工业等领域都取得了成功。现在，MAPAL也为模具行业的整个加工过程提供高效和经济的解决方案。多功能和精密的高性能刀具结合具有窄轮廓形状、最小径向跳动的非标刀柄，确保在铣削过程中获得恒定的表面加工质量，最大限度地减少了抛光工作量和返工。

模具制作的刀具产品系列

The picture shows the MAPAL tool range for mould making

整体硬质合金铣刀

  • OptiMill-3D-BN

    球头铣刀
    • 3D轮廓的高精度加工。
    • ø 范围: 0.10 - 20.00 mm

  • OptiMill-3D-CR

    圆角铣刀
    • 具有非常精确的圆弧的铣削加工
    • ø 范围: 0.10 - 20.00 mm

  • OptiMill 方肩铣刀

    方肩铣刀
    • 粗加工、精加工、摆线铣和槽铣的 理想刀具。
    • ø 范围: 2.00 - 12.00 mm

  • OptiMill-3D-CS

    圆弧锥铣刀

    • 复杂自由曲面和复杂工件几何形状的精加工。
    • ø 范围: 2.00 - 12.00 mm

  • OptiMill-3D-HF

    高进给铣刀
    • 是高进给加工的理想选择，具有较高的材料去除率和较高的工艺可靠性。
    • ø 范围: 2.00 - 16.00 mm

  • OptiMill-3D-Alu

    球头铣刀和圆角铣刀。
    • 3D轮廓的高精度加工。
    • ø 范围: 1.00 - 20.00 mm

  • OptiMill-Graphite-MT

    球头铣刀和方肩铣刀
    • 用于粗加工石墨电极的多齿铣刀，材料去除率极高。
    • ø 范围: 3.00 - 16.00 mm

  • OptiMill-3D-Graphite

    球头铣刀和圆角铣刀
    • 适用于加工石墨电极。
    • 根据加工情况，有不同的设计。
    • ø 范围: 0.20 - 12.00 mm

  • OptiMill-3D-Copper

    球头铣刀和圆角铣刀
    • 用于加工铜等有色合金材料。
    • ø 范围: 0.10 - 20.00 mm

  • OptiMill-Diamond

    球头刀、圆角铣刀和方肩铣刀
    • PCD刃口，刀具寿命长。
    • ø 范围: 3.00 - 12.00 mm

带可转位刀片的铣刀

  • NeoMill-ISO-360

    圆形刀片铣刀
    • 非常适用于粗加工和半精加工
    • ø 范围: 10.00 - 160.00 mm

  • NeoMill-3D-Finish

    精加工铣刀
    • 加工90°台阶面、平面和轮廓的精加工铣刀。
    • ø 范围: 16.00 – 42.00 mm

  • NeoMill-3D-Ballnose/-Torus

    Ball nose and corner radius milling cutter
    • One tool body with indexable insert for ball nose and corner radius milling for finishing and pre-finising
    • ø range: 8.00 - 32.00 mm

  • NeoMill-2/4-HiFeed90

    High-feed/90° shoulder milling cutter
    • Universal tool system to ensure maximum productivity
    • ø range: 16.00 - 200.00 mm

Drilling | Countersinking

  • ECU-Drill-Steel

    Solid carbide drill  

    • Double-edge solid drill with a good price-to-performance ratio
    • Wide range of applications
    • Proven geometries for high precision and process reliability
    • Ø area: 1.00 – 20.00 mm

  • MEGA-Drill-Hardened

    High-performance solid carbide drill 

    • Double-edge solid drills with coating and geometry suitable for reliable machining of hardened workpiece material
    • New micro-geometry and macro-geometry
    • Ø area: 2.55 – 16.00 mm

  • MEGA-Drill-Steel-Plus

    High-performance solid carbide drill 

    • Double-edge solid drills with coating and geometry suitable for steel machining
    • Optimised chip flute geometry and modified cutting-edge preparation
    • Ø area: 3.00 – 25.00 mm 

  • Tritan-Drill-Steel

    Triple-edge solid carbide drill 

    • Triple-edge solid drills for maximum feed
    • Self-centring chisel for challenging drilling situations
    • Specially adapted to steel machining
    • Ø area: 4.00 – 20.00 mm 

  • Tritan-Spot-Drill-Steel

    Pilot drill
    • Triple-edge pilot drill for demanding pilot drilling situations
    • Specially adapted to triple-edge drills
    • Ø area: 4.00 – 20.00 mm

  • Tritan-Step-Drill

    Triple-edge step drill
    • Triple-edge step drill with self-centring chisel
    • For machining threaded core holes without oscillating movement
    • Ø area: 4.25 – 14.15 mm

  • MEGA-Deep-Drill

    Deep drill
    • Process-reliable and efficient creation of deep bores up to 40xD
    • MEGA-Pilot-Drill
    • Ø area: 1.00 – 16.00 mm 

  • MEGA-Drill-Reamer

    Drill reamer
    • Two working steps – drilling and reaming – combined in a single tool
    • Optimised reaming cutting edge
    • Reduction of productive and non-productive times
    • Bore tolerance ≥ IT7
    • Ø area: 4.00 – 16.00 mm 

  • Precision countersink

    Countersink with unequal spacing
    • Extremely unequally spaced cutting edges
    • Higher degree of accuracy and improved surface values
    • Reduced axial and radial forces
    • Significantly less vibrations
    • Increased cutting parameters to ensure highest productivity
    • Ø area: 4.30 – 31.00 mm 

  • MEGA-Drill-Reamer-Pyramid

    Drill reamer with pyramid tip 

    • Spot drilling, drilling and reaming – all with one tool
    • Improved centring properties thanks to pyramid tip
    • Reduction of productive and non-productive times
    • Bore tolerance ≥ IT7
    • Ø area: 4.00 – 16.00 mm 

  • QTD indexable insert drill

    Solid drill with replaceable head system 

    • Cost-effective system with indexable inserts that can be swapped out
    • Force-locking and form-fit clamping system
    • Easy to handle
    • High degree of radial run-out accuracy
    • Ø area: 8.10 – 49.00 mm 

Reaming

  • FixReam – FXR

    High-performance reamers with a cylindrical shank 

    • High-performance reamer made from solid carbide
    • Straight-fluted for through and blind bores
    • Left-hand fluted for through bores
    • Ø area: 3.00 – 20.00 mm 

  • CPReam – CPR

    Replaceable head reamer 

    • Taper and face connection provide the greatest possible stability and rigidity
    • Highly precise radial run-out accuracy of 5 μm
    • Easy to handle
    • Ø area: 8.00 – 40.00 mm

  • Quick adjustment reamer – WN 50

    Hand reamers 

    • Quick-adjust reamer with wide adjustment range
    • Especially suitable for repair work
    • Spare blade sets available
    • Ø area: 6.40 – 95.00 mm 

  • Guided tools

    Tools with guide pads 

    • Highest accuracy guaranteed with the MAPAL principle
    • Guide pads directly guide the tool into the bore
    • Precision-ground indexable inserts
    • High-precision adjustment for micrometre-precise bore machining

Clamping
  • MAPAL UNIQ Chuck

    UNIQ DReaM Chuck, 4.5°

    Hydraulic chucks with a new design 

    • For reaming and drilling applications as well as for finishing during milling operations
    • This is achieved through an optimal interplay of geometric and functional properties
    • Outstanding surfaces as well as improved handling
    • Increasing productivity during the machining of contour-critical parts

    To the shop

  • MAPAL UNIQ-MillChuck

    UNIQ Mill Chuck, HA

    Hydraulic chucks with a new design 

    • Hydraulic chuck for highly dynamic milling applications
    • This is achieved through an optimal interplay of geometric and functional properties
    • Excellent results when using tools with HA shanks
    • Process reliability – even on high-quality parts 

    To the shop

  • HighTorque Chuck HTC

    Hydraulic chuck 

    • High level of torque transmission
    • Ideal damping properties
    • Excellent rigidity of the entire system
    • Radial run-out accuracy < 3 μm
    • 3° slim design for use in contour-critical applications 


       

    To the shop

  • MAPAL HydroChuck MHC

    HydroChuck MHC

    Hydraulic chuck 

    • Excellent vibration dampening
    • High degree of radial run-out accuracy
    • Ultra-short and compact design for high rigidity





       

    To the shop

  • ThermoChuck MTC

    Shrink chuck 

    • Long tool life through the use of high-temperature tool steel 
    • High torque transmission and radial rigidity
    • Precision balanced as standard
    • MQL-suitable
    • With and without axial tool length adjustment 

       

    To the shop

  • MAPAL MillChuck

    Mill Chuck, System HB

    Side lock chuck
    • Easy to handle thanks to use of a differential screw
    • Maximum cost-effectiveness and precision
    • Axial tool positioning can be defined using spring system
    • Decentralised coolant outlets for maximum process reliability



       
    To the shop

  • MAPAL Precision-DrillChuck MPC

    Precision-DrillChuck – MPC

    Precision drill chuck 

    • Simple construction, straightforward to handle
    • Safe clamping independent of direction of rotation
    • High degree of spindle speed strength
    • Modular design allows drill chuck heads to be used with all tool connections 

  • MAPAL slip-on reamer arbor

    Milling cutter arbor – MDA / MCA

    Milling cutter arbor 

    • Vibration-cancelling design (MDA) with vibration dampening system
    • Adapted to the rigidity of all common machine types
    • Smooth, stable running despite long projections delivers better surface finish
    • Milling cutter arbor (MCA) with large face connection for roughing and pre-finishing operations in large diameter ranges

  • MAPAL MFS milling head holder

    MFS milling head holder

    Tool adapter for screw-in milling cutter 

    • Simple and fast clamping of screw-in milling cutters
    • Exact interaction of taper and face connection
    • Greatest possible stability and rigidity
    • Universally deployable for roughing and finishing operations

  • MAPAL HSK adapter

    Adapter

    Extensions, reducers and adapters 

    • Wide range of options for modular tool systems
    • Hydraulic extensions and tool extensions for thermal expanding chucks
    • HSK reducers and extensions
    • KS steep taper adapter



       

    To the shop

Components and workpiece material

From the unmachined to the finished part

Find the right tool with just a few clicks: Depending on the machining, the specific operation and the tool requirement, you can quickly find the tool you want.
  • On a rendered example component, an operation is highlighted.
    1 / 8

    2D surfaces

    On the one hand, this category includes machining processes carried out directly on the machine, such as face milling, milling of pockets and straight walls. On the other hand, it also includes operations for complex geometries that are programmed using CAM software.

    Go to the product range for machining 2D surfaces
  • On a rendered example component, an operation is highlighted.
    2 / 8

    3D surfaces

    In the die & mould sector, the manufacture of increasingly complex forms is part of everyday life. Continuous further developments in machine tools and CAM software raise performance and productivity to an ever higher level. The tools used must therefore always be state-of-the-art. To achieve optimum results, each design starts with a process analysis.

    Go to the product range for machining 3D surfaces
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    3 / 8

    Open pockets

    Mould inserts also have machining tasks that are required for casting or various attachment parts. Users are increasingly machining open pockets (circumferential machining) using trochoidal milling. This machining method helps to optimise machining times and to extend tool life.

    Go to the product range for machining open pockets
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    4 / 8

    Closed pockets

    Closed pockets are usually produced by roughing in Z planes. When milling, a ramp is often selected as the machining entry. The tool selected depends on the depth of the walls and the mould incline to be generated on the component. MAPAL’s broad portfolio with modular systems also covers the machining of deep pockets with large diameters.

    Go to the product range for machining closed pockets
  • On a rendered example component, an operation is highlighted.
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    Helix milling

    A major focus in milling operations is on reducing the machining time. With specific tool geometries for machining closed, round pockets, it is often possible to eliminate the pre-drilling process. With helix milling, milling paths are programmed with helical entrances that are suitable for pocket dimensions.

    Go to the helix milling product range
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    Even surfaces

    Operations to create even surfaces occur very frequently and in different areas in the die & mould sector: It could be component-related, strategy-related due to the respective milling process or due to requirements for mould closing surfaces as well as sections and cutting dies. The right tool is then selected depending on the application and requirements.

    Go to the product range for machining even surfaces
  • On a rendered example component, an operation is highlighted.
    7 / 8

    Thin walls and ribs

    Plastic injection moulds and die casting moulds often have ribs and thin walls. Ribs, for example, are increasingly being milled, as this process is more cost-effective than EDM (spark eroding). As a rule, long or extra-long carbide tools with small diameters are used. Customer-specific solutions (RibCutter) to match the respective rib shape are also possible here.

    Go to the product range for machining thin walls and ribs
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    Small and large bores

    There is a wide range of full bore operations in the die & mould sector: From large bores for guide pillars and deep bores for the cooling system to high-precision bores for ejector pins. MAPAL offers a comprehensive portfolio of drilling and reaming tools for the individual production steps.

    Go to the product range for machining small and large bores

All from a single source

  • 1. Planning and purchasing

    Optimised purchasing management is important for a clear organisation of the tool stock.

  • 2. Tool logistics

    Cost-effectiveness even in the periphery of machining: Intelligent dispensing systems significantly reduce non-productive times.

  • 3. Engineering

    The machining specialists provide support with process engineering, e.g. in the form of CAM simulations, general advice and the development of economic machining strategies.

  • 4. Measuring and setting

    Reliable setting and measuring devices are convincing due to their accuracy and user-friendly operation when setting the tools.

  • 5. Tools and clamping technology

    From the spindle to the cutting edge – MAPAL offers a wide range of tools and clamping technology for the die & mould sector.

  • 6. Machining

    Efficient machining processes and customised machining strategies at the highest technological level.

  • 7. Digitisation and automation

    Quick and easy digitisation: The c-Connect Box digitally transmits measurement data from the setting fixture to the machine tool. It also monitors the machine status among other things.

  • 8. Reconditioning

    Customers receive their reconditioned tools back in manufacturer quality within a very short time. Also available with pick-up and delivery service upon request.

Engineering Workflow - From theory to practice

Finding the perfect solution for the customer is MAPAL’s main goal. In addition to individual custom solutions and a broad standard product portfolio, comprehensive services are available to optimally design the entire process from the product idea to the chip. Customers can rely on the technology leader’s many years of experience in machining.
  • 3D model of a workpiece from the die and mould making.

    1. Customer enquiry

    MAPAL sales representatives are directly available for individual enquiries. In a personal conversation with the customer, they sound out the specific requirements and the scope (complete or partial machining) and discuss the details directly on the 3D model of the component.

    The MAPAL die & mould team looks forward to your enquiry by ​​​​​​​Email and will contact you directly as soon as possible.

  • 3D model of a workpiece from the die and mould making.

    2. Project analysis

    On the basis of 3D models and machine data, the conversation partners analyse the manufacturing tasks and develop effective machining strategies.

    The project analysis consists of the following:​​​​​​​
    • Machining suggestions for all machining steps
    • Tool list
    • Process optimisation

  • 3. Process design

    Regardless of whether the focus is on flexibility or productivity: The machining specialists simulate the developed process on the basis of the 3D models and thus show potential for optimisation. They check and improve the machining parameters in CAM programming and thus ensure stable and economical production.

    The process design includes:​​​​​​​
    • Runtime analysis of the component
    • Technology data definition
    • CAM programming

  • Overview of all MAPAL tool solutions for die and mould making in one workpiece.

    4. Tool solution

    The wide-ranging MAPAL standard range for the die & mould sector offers the ideal tool solution for every application. Customised solutions are available upon request.

    Advantages for the user:​​​​​​​
    • Broad standard range
    • Availability of tool data

  • The picture shows a technical advisor from MAPAL in conversation with a customer.

    5. Tool test and offer

    After discussing the machining task, MAPAL supports its customers in the selection of tools required in the process. This is the basis for a well-founded offer tailored to the respective application.

  • The picture shows documents for preparing offers on a table with three people.

    6. Cooperative partnership

    Even after mutual success, the specialists at MAPAL remain in close contact with the customer. Should optimisation potential arise over time or other tools turn out to be better, MAPAL will be happy to support you to further improve productivity and profitability.

    In order to ensure efficient production in the long term, MAPAL also offers comprehensive tool management options.
    ​​​​​​​
    Tool management options:

    • Dispensing systems
    • Regrinding service
    • Comprehensive product portfolio of adjustment and measuring devices

Further items about the die&mould area

Our retail partners

Responsibility according to postcode areas

  • 1 / 16

    Postcode 35

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Phone: +49 2774 701-0
    Fax: +49 2774 701-39
    Email: info@fritzweg.de
    Web: www.fritzweg.de

  • 2 / 16

    Postcode 44

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 3 / 16

    Postcode 51

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 4 / 16

    Postcode 56, 57

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Phone: +49 2774 701-0
    Fax: +49 2774 701-39
    Email: info@fritzweg.de
    Web: www.fritzweg.de

  • 5 / 16

    Postcode 58, 59

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 6 / 16

    Postcode 60, 61

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 7 / 16

    Postcode 63 - 69

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 8 / 16

    Postcode 70 - 73

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 9 / 16

    Postcode 74, 75

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 10 / 16

    Postcode 76 - 79

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 11 / 16

    Postcode 80 - 87

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Phone: +49 9826 333-2241
    Fax: +49 9826 333-3691
    Email: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 12 / 16

    Postcode 88, 89

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 13 / 16

    Postcode 90 - 97

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Phone: +49 9826 333-2241
    Fax: +49 9826 333-3691
    Email: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 14 / 16

    Danmark

    EDECO TOOL APS 
    Naverland 2
    2600 Glostrup
    Danmark

    Phone: +45 7060 2029
    Email: info@edeco.dk
    Web: www.edeco.dk

  • 15 / 16

    Italy

    TEKNOS S.r.l.
    Via A. Pigafetta, 2
    35011 Campodarsego (PD)
    Italia

    Phone: +39 049 8877061
    Email: info@teknositalia.it
    Web: www.teknositalia.it

  • 16 / 16

    Portugal

    Álamo-Ferramentas Unipessoal Lda
    Rua da ETAR, Lote 9
    Zona Industrial de Oiã
    3770-059 Oiã
    ​​​​​​​​​​​​​​
    Phone: +351 234 728-193
    Email: geral@alamo-ferramentas.com
    Web: www.alamo-ferramentas.com