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钛合金加工能力

航空和航天

航空和航天

在航空航天领域，由于钛和钛合金轻质材料的本身属性，同时该领域又对材料的强度和耐腐蚀性的高度要求，注定了钛和钛合金成为了该行业的首选材料。由于钛和钛金属的特殊属性，它们在这一应用领域得到了广泛的应用，不仅在小型机械加工结构部件，同时在机身中的承重部位以及发动机中的叶片中也挑起了大梁。

加工示例：扭力杆

1__精镗刀具 2__NeoMill-Titan-2-Shell 3__MEGA-Speed-Drill-Titan 4__OptiMill-Titan-HPC 5__FixReam

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  1 / 5

  精镗刀具

  • 极精准的切削刃调节
  • 完美的镗孔同心度
  • 极佳的表面粗糙度
  • 完美的镗孔几何形状
  • 通过导向条实现极其稳定的加工
  • 高度的重复定位精度和简单的对刀方式
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  2 / 5

  NeoMill-Titan-2-Shell

  • 最大的切削去除率
  • 最佳排屑效果
  • 运转非常平稳
  • 可变量的冷却方案
  • 可以使用具有各不相同圆角半径的切削刃
  • 可提供多种不同的切削刃材料
• 
  3 / 5

  MEGA-Speed-Drill-Titan

  • 140°钻尖角
  • 通过异常光洁的涂层，避免了粘附现象
  • 4个导向倒角（最佳圆度值）
  • 凸起的切削刃
  • 内部冷却液供给
  • 最新的排屑槽设计（获得最佳排屑效果）
  • 高效的冷却液流动（避免了切削刃上产生摩擦并极大降低了加工中产生的热量）
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  4 / 5

  OptiMill-Titan-HPC

  • 特殊的切削刃处理（切削刃稳固）
  • 不同螺距的螺旋构件（确保切削过程稳定、加工运行平稳）
  • 核心提升（更稳定）
• 
  5 / 5

  FixReam

  • 结构来自整体硬质合金或者经过钎焊
  • 孔径质量：H7
  • DLC-涂层（=DIAMOND-LIKE CARBON，类金刚石涂层），以获得最佳的性能
  • 可配置直径（Speedline）
  • 提供针对通孔或者盲孔的结构
  • 适用于微量润滑（MQL）

• 1__精镗刀具 1__精镗刀具
• 2__NeoMill-Titan-2-Shell 2__NeoMill-Titan-2-Shell
• 3__MEGA-Speed-Drill-Titan 3__MEGA-Speed-Drill-Titan
• 4__OptiMill-Titan-HPC 4__OptiMill-Titan-HPC
• 5__FixReam 5__FixReam

加工示例：铰链轴线

1__由整体硬质合金制成的去毛刺工具 2__NeoMill-Titan-2-Corner 3__MEGA-Speed-Drill-Titan 4__可换头钻头 TTD，定制钻头、镗杆 5__OptiMill-Titan-HPC 6__OptiMill-Tro-Titan

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  1 / 6

  由整体硬质合金制成的去毛刺工具

  使用这些具有特殊球形形状的定制刀具，对主孔和紧固孔的入口和出口通过插补铣削进行去毛刺加工。
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  2 / 6

  NeoMill-Titan-2-Corner

  • 高金属去除率
  • 运转非常平稳
  • 可以使用具有各不相同圆角半径的切削刃
  • 可提供多种不同的切削刃材料
• 
  3 / 6

  MEGA-Speed-Drill-Titan

  • 与之前的解决方案相比，延长了 30%的使用寿命
  • 具有高切削速度和高进给率的强大钻孔专家
  • 循环时间极短
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  4 / 6

  可换头钻头 TTD，定制钻头、镗杆

  • TTD 可更换头钻头，用于引导第一个耳片
  • 颈部带有附加导向元件的定制钻头，用于从两侧对耳片进行中等加工
  • 轴承导向镗杆用于从一侧精加工主孔
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  5 / 6

  OptiMill-Titan-HPC

  • 延长了 35%的使用寿命
  • 粗加工、半精加工和精加工的完美解决方案
  • 高性价比典范
  • 适用于铣刀刀柄HB
  • 优化的螺距（确保切削过程稳定、加工运行平稳）
  • 核心的极大提升，获得了更大的稳定性
• 
  6 / 6

  OptiMill-Tro-Titan

  • 与之前的解决方案相比，延长了 10 %的使用寿命
  • 可获得高去除率
  • 不等距分布的切削刃设计
  • 特殊涂层防止切削的堆积
  • 特别设计的排屑槽可实现最佳的排屑效果

• 1__由整体硬质合金制成的去毛刺工具 1__由整体硬质合金制成的去毛刺工具
• 2__NeoMill-Titan-2-Corner 2__NeoMill-Titan-2-Corner
• 3__MEGA-Speed-Drill-Titan 3__MEGA-Speed-Drill-Titan
• 4__TTD replaceable head drill, custom drill, boring bar 4__TTD replaceable head drill, custom drill, boring bar
• 5__OptiMill-Titan-HPC 5__OptiMill-Titan-HPC
• 6__OptiMill-Tro-Titan 6__OptiMill-Tro-Titan

Machining example valve housing

1__Solid carbide drill 2__Boring tool with interchangeable blades 3__Boring tool made of solid carbide with four edges 4__HPR replaceable head reamer with six edges 5__Solid carbide drill with three edges 6__Boring tool made of solid carbide with four edges 7__HPR reamer with six edges

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  1 / 7

  Solid carbide drill

  • For difficult drilling applications
  • Innovative lead geometry for good chip removal and low cutting pressure
  • Significantly more performance, up to twice the feed rate compared to previous solutions
• 
  2 / 7

  Boring tool with interchangeable blades

  • Three-stage boring tool for medium machining
  • No setting of cutting edges necessary
  • Economical tool concept for roughing bores
  • High machining rates possible
  • Indexable inserts with excellent thermal stability
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  3 / 7

  Boring tool made of solid carbide with four edges

  • Long tool life thanks to special coating
  • Coating protects the cutting edges against high temperatures and excessive wear and tear
  • The internal coolant supply and chip channel geometries ensure efficient chip removal
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  4 / 7

  HPR replaceable head reamer with six edges

  • Perfect concentricity of the bores
  • High feed rate possible and therefore less machining time
  • Adjustable adapter enables precise tool settings and eliminates spindle errors
  • Complete finishing in a single step
• 
  5 / 7

  Solid carbide drill with three edges

  • Special triple-edge geometry
  • Perfect positioning of the drill
  • Highly suitable for inclined bore entrances or cross bores
• 
  6 / 7

  Boring tool made of solid carbide with four edges

  • Special geometry
  • Stable machining
  • Optimal guide into the bore
  • Four cutting edges ensure the right geometry of the bore prior to finishing
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  7 / 7

  HPR reamer with six edges

  • Can be repaired by desoldering/soldering the blades
  • Perfect roundness of the bore due to the matching multi-cutting edge geometry
  • Internal cooling ensures effective chip transport

• 1__Solid carbide drill 1__Solid carbide drill
• 2__Boring tool with interchangeable blades 2__Boring tool with interchangeable blades
• 3__Boring tool made of solid carbide with four edges 3__Boring tool made of solid carbide with four edges
• 4__HPR replaceable head reamer with six edges 4__HPR replaceable head reamer with six edges
• 5__Solid carbide drill with three edges 5__Solid carbide drill with three edges
• 6__Boring tool made of solid carbide with four edges 6__Boring tool made of solid carbide with four edges
• 7__HPR reamer with six edges 7__HPR reamer with six edges

Automotive

Automotive

Lower weight means lower fuel consumption resulting in fewer emissions. Therefore, many different applications for titanium materials can be found in automotive engineering. Starting with engine components, through to transmission parts and suspension elements as well as exhausts. The automotive manufacturers’ objective is to make vehicles lighter and therefore more environmentally friendly.

Machining example control arm

1__MEGA-Speed-Drill-Titan 2__OptiMill-Titan-HPC 3__HPR replaceable head reamer 4__NeoMill-Titan-2-Shell

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  1 / 4

  MEGA-Speed-Drill-Titan

  • Extends tool life by 30% compared to previous solutions
  • Drilling specialist for high cutting speeds and feed rates
  • Short cycle times
• 
  2 / 4

  OptiMill-Titan-HPC

  • Four-edge roughing milling cutter
  • Polished chip flute
  • Heat-resistant high-performance coating
  • Unequal cutting edge (smooth cut)
• 
  3 / 4

  HPR replaceable head reamer

  • Radial run-out and changeover accuracy less than 3 μm
  • Easy to handle
  • Maximum precision and productivity
  • Internal coolant supply to directly cool the cutting edges
  • Particularly economical (replaceable head)
• 
  4 / 4

  NeoMill-Titan-2-Shell

  • Maximum machining rates
  • Optimum chip removal
  • Very quiet running
  • Variable cooling concept
  • Cutting edges with various corner radii can be deployed
  • Variety of cutting materials available

• 1__MEGA-Speed-Drill-Titan 1__MEGA-Speed-Drill-Titan
• 2__OptiMill-Titan-HPC 2__OptiMill-Titan-HPC
• 3__HPR replaceable head reamer 3__HPR replaceable head reamer
• 4__NeoMill-Titan-2-Shell 4__NeoMill-Titan-2-Shell

Medical technology

Medical technology

Titanium is practically the perfect workpiece material for medical technology as it can be implemented extensively due to its bio-compatibility (i.e. its stability in biological surrounding – anti-allergenic), low thermal conductivity and anti-magnetic behaviour.

Machining example hip joint

1__OptiMill-Tro-Titan

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  1 / 1

  OptiMill-Tro-Titan

  • Heat-resistant high-performance coating
  • Specially designed chip flute for optimum chip removal
  • Heat reduction in the cutting zone

• 1__OptiMill-Tro-Titan 1__OptiMill-Tro-Titan

Machining example bone plates

1__OptiMill-Tro-Titan 2__MEGA-Speed-Drill-Titan

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  1 / 2

  OptiMill-Tro-Titan

  • Recubrimiento de alto rendimiento resistente al calor
  • Ranura de virutas de diseño especial para una óptima retirada de virutas
  • Reducción del calor en la zona de corte
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  2 / 2

  MEGA-Speed-Drill-Titan

  • Incremento de 30% en la vida útil en comparación con la solución usual
  • Solución especializada en velocidades de corte y avances elevados
  • Tiempo de ciclo reducido

• 1__OptiMill-Tro-Titan 1__OptiMill-Tro-Titan
• 2__MEGA-Speed-Drill-Titan 2__MEGA-Speed-Drill-Titan