• MAPAL titanium component
  • Tool overview titanium machining

钛金属切削解决方案

在航空领域,采用具有高强度的轻质材料是关键所在。通过利用创新的材料组合,可以进一步减轻重量,提高强度和耐腐蚀性,并通过一体化结构设计,简化装配流程。虽然由铝、钛或高强度钢材料制造的结构组件是在加工中心或者龙门机床上进行加工完成,但最终的总装流程则是通过手持式设备、手电钻或者机器人实施。

钛加工刀具供应方案

MAPAL overview product portfolio for titanium machining

带固定刀刃的铣削
  • MAPAL OptiMill-Titan-HPC

    OptiMill-Titan-HPC

    方肩铣刀

    • 用于粗加工和精加工钛金属的四刃方肩铣刀 
    • 特殊的切削刃设计确保创建最佳的表面质量 
    • 通过刀柄上最大化铣刀芯直径和芯提升实现刀具最大的加工稳定性 
    • 可提供不同的圆角 
    • ø-范围:6.00 - 25.00 mm

  • MAPAL OptiMill-Tro-Titan

    OptiMill-Tro-Titan

    摆线铣刀

    • 五刃摆线铣刀 
    • 在同样的时间要求下可以实现最大的金属切除率并获得较高的表面加工质量 
    • 最佳的不等距分布 
    • 精细平衡的切削刀具,以保护机床主轴的性能并极大延长刀具寿命 
    • 切削深度可高达 3xD。 
    • ø-范围:6.00 - 25.00 mm

带可换刀片的铣刀
  • MAPAL NeoMill-Titan-2-Corner

    NeoMill-Titan-2-Corner

    方肩铣刀 
    • 带双刃径向可转位刀片的方肩铣刀 
    • 易受振动部件的正向基本形状 
    • 切削深度可达10 mm 
    • ø-范围:40.00 - 100.00 mm

  • MAPAL NeoMill-Titan-2-Shell

    NeoMill-Titan-2-Shell

    套式立铣刀 
    • 带双刃径向可转位刀片的玉米铣刀盘 
    • 非常适合以高达 57 mm 的切削深度进行深方肩铣削和修边裁切。 
    • ø-范围:32.00 - 80.00 mm 

  • NeoMill-2/4-HiFeed90

    高进给铣刀/90°方肩铣刀
    • 提供极高生产率的通用刀具系统
    • ø-范围:16.00 - 200.00 mm

实心钻孔
  • MEGA-Speed-Drill-Titan

    MEGA-Speed-Drill-Titan

    Solid carbide drill
    • Double-edge high-speed drill
    • Four margin lands for precise surface accuracy and cylindricity
    • Convex cutting edge with corner chamfer for high stability
    • Novel knurled profile to protect the margin lands
    • Maximum heat and wear resistance
    • Ø area: 3.00 – 20.00 mm

Reaming and fine boring
  • FixReam-FXR Titan

    FixReam-FXR

    High-performance reamers with a cylindrical shank
    • High-performance reamer made from solid carbide
    • Straight-fluted for through and blind bores
    • Left-hand fluted for through bores
    • Ideal for implementing short cycle times
    • Variety of cutting materials and coatings available
    • Ø area: 2.80 – 20.20 mm

  • MAPAL replaceable head reamer HPR

    HPR replaceable head reamer

    Replaceable head reamers with HFS connection
    • High-precision replaceable head system in a fixed design with brazed cutting edges
    • Precise radial run-out and changeover accuracy of <3 μm
    • Highest degree of economic efficiency due to modular system
    • Suitable for minimum quantity lubrication (MQL)
    • Ø area: 7.00 – 65.00 mm

Boring
  • MAPAL Titanium Boring

    Boring in titanium

    Boring tools with tangential technology
    • Component-specific custom tools for highest productivity, economic processes and stable machining concepts
    • CTHQ and FTHQ tangential indexable inserts
    • Special arc shaped land for optimal machining results at a length-to-diameter ratio >3.5xD
    • ø area: from 22.00 mm

Clamping
  • UNIQ Mill Chuck, HA

    Hydraulic chucks with a new design 

    • Hydraulic chuck for highly dynamic milling applications
    • This is achieved through an optimal interplay of geometric and functional properties
    • Excellent results when using tools with HA shanks
    • Process reliability – even on high-quality parts 

    To the shop

  • UNIQ DReaM Chuck, 4.5°

    Hydraulic chucks with a new design 

    • For reaming and drilling applications as well as for finishing during milling operations
    • This is achieved through an optimal interplay of geometric and functional properties
    • Outstanding surfaces as well as improved handling
    • Increasing productivity during the machining of contour-critical parts

    To the shop

  • MAPAL HydroChuck MHC

    HydroChuck MHC

    Hydraulic chuck
    • Excellent vibration dampening
    • High degree of radial run-out accuracy
    • With axial tool length adjustment

  • MAPAL MillChuck

    Mill Chuck, System HB

    Side lock chuck
    • Easy to handle thanks to use of a differential screw
    • Maximum cost-effectiveness and precision
    • Axial tool positioning can be defined using spring system
    • Decentralised coolant outlets for maximum process reliability



       
    To the shop

  • MAPAL MFS milling head holder

    MFS milling head holder

    Tool adapter for screw-in milling cutter 

    • Simple and fast clamping of screw-in milling cutters
    • Exact interaction of taper and face connection
    • Greatest possible stability and rigidity
    • Universally deployable for roughing and finishing operations

  • MAPAL HFS interchangeable head holder

    HFS replaceable head holders

    Tool adapter for HPR replaceable head reamer
    • Precise radial run-out and changeover accuracy of <3 μm
    • Taper and face connection provide the greatest possible stability and rigidity
    • Safe and easy handling
    • Suitable for minimum quantity lubrication (MQL)

  • MAPAL slip-on reamer arbor

    Milling cutter arbor

    Milling cutter arbor
    • Milling cutter arbor (MCA) with enlarged face connection
    • Ideally suited for roughing and pre-finishing operations in large diameter ranges
    • High flexibility through different lengths

  • MAPAL HSK adapter

    Adapter

    Alignment adapter module
    • For high-precision alignment of all flange modules
    • Compensation of radial run-out and angular errors of the machine spindle
    • Better surface quality and longer tool life
    • Hollow shank taper adapter and steep taper adapter available

Competence in titanium machining


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