Gli elevati requisiti dell’industria aerospaziale in termini di robustezza e resistenza alla corrosione in relazione al peso specifico fanno del titanio e delle rispettive leghe i materiali di fabbricazione prescelti. Il variegato campo d’impiego spazia da piccoli componenti strutturali lavorati meccanicamente a elementi portanti della fusoliera o alle pale dei motori.
Esempio di applicazione: giunto di torsione
1 / 5
Bareno di precisione
Regolazione dei taglienti ad alta precisione
Perfetta coassialità dei fori
Ottima ruvidità della superficie
Perfetta geometria di foratura
Eccellente stabilità di lavorazione grazie ai pattini di guida
Elevata precisione di ripetizione e semplice regolazione dell’utensile
2 / 5
NeoMill-Titan-2-Shell
Massimi tassi di asportazione truciolo
Asportazione dei trucioli ottimale
Elevata silenziosità del funzionamento
Concetto di raffreddamento variabile
Possibilità di utilizzare taglienti con diversi raggi d’angolo
Diversi materiali da taglio disponibili
3 / 5
MEGA-Speed-Drill-Titan
Angolo tra taglienti 140°
Assenza di aderenze grazie al rivestimento estremamente liscio
Quattro margini di guida per valori di circolarità ottimali
Tagliente convesso
Adduzione interna del refrigerante
Scanalatura per trucioli di nuova concezione (asportazione ottimale)
Efficiente flusso del refrigerante (prevenzione di attriti e surriscaldamenti sul tagliente)
4 / 5
OptiMill-Titan-HPC
Speciale preparazione dei bordi (tagliente stabile)
Inclinazione differenziata della spirale (taglio stabile, scorrimento regolare)
Nucleo rialzato (maggiore stabilità)
5 / 5
FixReam
Versione in metallo duro integrale o brasata
Qualità del foro: H7
Rivestimento DLC per prestazioni ottimali
Diametro configurabile (Speedline)
Versione per fori passanti e fori ciechi
Idoneo per la lubrificazione minimale
Esempio di applicazione: Hingeline
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Deburring tools made from solid carbide
With these custom tools in a special spherical shape, the bore entrance and exit of the main bore as well as the fixing bore are deburred through circilar milling.
2 / 6
NeoMill-Titan-2-Corner
High machining rates
Very quiet running
Cutting edges with various corner radii can be deployed
Variety of cutting materials available
3 / 6
MEGA-Speed-Drill-Titan
Extends tool life by 30% compared to previous solutions
Drilling specialist for high cutting speeds and feed rates
Short cycle times
4 / 6
TTD replaceable head drill, custom drill, boring bar
TTD replaceable head drill for piloting the first lug
Custom drill with additional guide element at the neck for medium machining of lugs from both sides
Bearing-guided boring bar for precise finishing of the main bore from one side
5 / 6
OptiMill-Titan-HPC
Increases tool life by 35%
Perfect solution for roughing, medium machining and finishing
Excellent price-performance ratio
Fits Mill Chuck, System HB
Optimal pitch (stable cut, smooth running)
Core rise for more stability
6 / 6
OptiMill-Tro-Titan
Extends tool life by 10% compared to previous solutions
High removal rates possible
Unequal spacing of the cutting edges
Special coating to avoid deposits
Specially designed chip flute for optimum chip removal
Machining example valve housing
1 / 7
Solid carbide drill
For difficult drilling applications
Innovative lead geometry for good chip removal and low cutting pressure
Significantly more performance, up to twice the feed rate compared to previous solutions
2 / 7
Boring tool with interchangeable blades
Three-stage boring tool for medium machining
No setting of cutting edges necessary
Economical tool concept for roughing bores
High machining rates possible
Indexable inserts with excellent thermal stability
3 / 7
Boring tool made of solid carbide with four edges
Long tool life thanks to special coating
Coating protects the cutting edges against high temperatures and excessive wear and tear
The internal coolant supply and chip channel geometries ensure efficient chip removal
4 / 7
HPR replaceable head reamer with six edges
Perfect concentricity of the bores
High feed rate possible and therefore less machining time
Adjustable adapter enables precise tool settings and eliminates spindle errors
Complete finishing in a single step
5 / 7
Solid carbide drill with three edges
Special triple-edge geometry
Perfect positioning of the drill
Highly suitable for inclined bore entrances or cross bores
6 / 7
Boring tool made of solid carbide with four edges
Special geometry
Stable machining
Optimal guide into the bore
Four cutting edges ensure the right geometry of the bore prior to finishing
7 / 7
HPR reamer with six edges
Can be repaired by desoldering/soldering the blades
Perfect roundness of the bore due to the matching multi-cutting edge geometry
Lower weight means lower fuel consumption resulting in fewer emissions. Therefore, many different applications for titanium materials can be found in automotive engineering. Starting with engine components, through to transmission parts and suspension elements as well as exhausts. The automotive manufacturers’ objective is to make vehicles lighter and therefore more environmentally friendly.
Machining example control arm
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MEGA-Speed-Drill-Titan
Extends tool life by 30% compared to previous solutions
Drilling specialist for high cutting speeds and feed rates
Short cycle times
2 / 4
OptiMill-Titan-HPC
Four-edge roughing milling cutter
Polished chip flute
Heat-resistant high-performance coating
Unequal cutting edge (smooth cut)
3 / 4
HPR replaceable head reamer
Radial run-out and changeover accuracy less than 3 μm
Easy to handle
Maximum precision and productivity
Internal coolant supply to directly cool the cutting edges
Particularly economical (replaceable head)
4 / 4
NeoMill-Titan-2-Shell
Maximum machining rates
Optimum chip removal
Very quiet running
Variable cooling concept
Cutting edges with various corner radii can be deployed
Titanium is practically the perfect workpiece material for medical technology as it can be implemented extensively due to its bio-compatibility (i.e. its stability in biological surrounding – anti-allergenic), low thermal conductivity and anti-magnetic behaviour.
Machining example hip joint
1 / 1
OptiMill-Tro-Titan
Heat-resistant high-performance coating
Specially designed chip flute for optimum chip removal
Heat reduction in the cutting zone
Machining example bone plates
1 / 2
OptiMill-Tro-Titan
Heat-resistant high-performance coating
Specially designed chip flute for optimum chip removal
Heat reduction in the cutting zone
2 / 2
MEGA-Speed-Drill-Titan
Extends tool life by 30% compared to previous solutions
Drilling specialist for high cutting speeds and feed rates
