• 来自 MAPAL 的铣刀精选。
  • MAPAL 提供可更换切削刃的铣刀。

带固定刀片的立铣刀

MAPAL 的生产能力强的立铣刀系列 Opti-Mill 保证了在所有的加工任务中获得极优秀的结果和极高的流程安全性。经济性和产品质量在满足客户要求方面是备受关注的焦点。
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  • ​​​​​​面向应用
  • 通过灵活性实现超前
  • ​​​​​​​总是正确的选择

产品总览

  • 开槽铣刀在三维渲染的产品概览中以彩色编码。
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    铣槽和一般应用

    用于一般应用的铣刀。
    1. OptiMill 标准刀具产品
    2. 结构件的大切除量切削
    3. 现代化轻质材料的铣削
    附加信息
  • 本 3D 渲染的产品概览重点介绍了用于粗加工的角铣刀。
    2 / 7

    方肩铣 – 粗加工

    达到极高的材料去除率。理想地适用于大余量的预加工。​​​​​​​
    ​​​​​​​附加信息
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  • 本次介绍的重点是 MAPAL 的精加工角铣刀。
    3 / 7

    方肩铣 – 精加工

    理想用于加工出最高的表面质量。适用于小余量的最终加工。​​​​​​​
    ​​​​​​​附加信息
  • 在三维渲染的产品概览中，MAPAL 的套管铣刀以彩色编码。
    4 / 7

    摆线铣削

    在高表面质量的同时具有最大材料去除率。仅用一把刀具即可完成预加工和终加工。​​​​​​​
    ​​​​​​​附加信息
  • 本 3D 渲染的产品概览重点介绍了高进给铣刀。
    5 / 7

    带大进给的铣刀

    专门用于采用大进给和极高切削速度的铣削。​​​​​​​
    ​​​​​​​附加信息
  • 本次介绍的重点是 MAPAL 的成型铣刀。
    6 / 7

    成形铣

    具有高度形状精确度的成形铣和复制铣。​​​​​​​
    ​​​​​​​附加信息
  • 三维渲染的产品概览展示了 MAPAL 用于倒角、去毛刺和钻孔的铣刀。
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    倒角、去毛刺和钻铣

    经济性倒角和预加工部件去毛刺。​​​​​​​
    ​​​​​​​附加信息
来自 MAPAL 的钥匙座铣刀精选。

铣槽和一般应用

用于一般应用的铣刀。完美适用于铣槽加工。
  • 吃刀宽度 ae 至 1xD
  • 直径范围 1 至 25 mm(整体硬质合金)
  • PCD 铣刀至直径 63 mm
  • 最佳的排屑
  • 应用于所有的应用场合在长度和几何形状上有大范围的选择可能性
  • 高性能刀体和现代化的涂层带来极高的使用寿命

图中展示的是 MAPAL 生产的用于粗加工的角铣刀。

方肩铣 – 粗加工

达到极高的材料去除率。理想地适用于大余量的预加工。
  • 大材料去除率 (ae ~ 0.6xD)
  • 直径范围从 4 至 25 mm
  • 新型螺旋轮廓在切削刃上形成最佳的切削力分布
  • 轮廓后面磨削的粗齿啮合
  • 不等距分布使微振动极小而运行平稳

Shoulder milling cutters for finishing operations can be seen in this picture.

Shoulder milling – finishing

Ideal for producing the best surface finishes. Fine machining with low stock removal.
  • ​​​​​​​Low material removal rate (ae ≤ 0.1xD)
  • Diameter range from 4 to 32 mm
  • Large number of teeth
  • Optimal distribution of the cutting forces
  • Special design for hardened steels of 50-65 HRC

A selection of trochoidal milling cutters from MAPAL.

Trochoidal milling

Maximum material removal rate with high surface finish at the same time. Pre-machining and fine machining using one tool.
  • ​​​​​​​Cutting depths up to 3xD
  • Diameter range from 4 to 25 mm
  • Extra long cutting tool
  • Optimised unequal spacing and finely balanced cutting tool to protect the machine spindle and longer tool lives
  • Optimal chip transport
  • Usage with modern CAM system

The picture shows some high feed milling cutters from MAPAL.

Milling with high feeds

Especially for milling with high feeds and extreme cutting speeds.
  • ​​​​​​​Low cutting depth (ap = 0.05xD)
  • Diameter range from 8 to 25 mm
  • High feeds up to 1.35 mm per tooth at diameter 20 mm.
  • Inclined entry and pocket milling also with long projection lengths
  • Internal coolant supply for optimum chip removal

Profile milling cutters from MAPAL.

Profile milling

Contour and copy milling with high shape accuracy.
  • Low material removal rate (ap ~ 0.1xD, ae ~ 0.1xD)
  • Diameter range from 1 to 25 mm
  • Small diameter (from 1 mm) especially for milling tool steel and hardened steels from 50 to 65 HRC
  • Highest precision for tool and mould building
  • Close radius tolerances with full radius and toric end milling cutters

An overview from the MAPAL product range of milling cutters for chamfering, deburring and boring milling.

Chamfering, deburring and drill milling

Cost-effective chamfering and deburring of pre-machined parts.
  • Diameter range from 3 to 20 mm
  • Drill milling cutter for combination machining in one machining step, in particular for sheet metal and thin-walled parts
  • Designs with replaceable head system for highest flexibility and cost-effectiveness

Custom tools to order

Customer-specific custom tools made of solid carbide for highest requirements.
  • Realisation of complex geometries and contours for almost all applications
  • High-performance coatings for every material
  • Combination of several standard tools into one high-performance custom tool