带固定刀片的立铣刀
MAPAL 的生产能力强的立铣刀系列 Opti-Mill 保证了在所有的加工任务中获得极优秀的结果和极高的流程安全性。经济性和产品质量在满足客户要求方面是备受关注的焦点。
- 面向应用
- 通过灵活性实现超前
- 总是正确的选择
产品总览
铣槽和一般应用
用于一般应用的铣刀。完美适用于铣槽加工。
- 吃刀宽度 ae 至 1xD
- 直径范围 1 至 25 mm(整体硬质合金)
- PCD 铣刀至直径 63 mm
- 最佳的排屑
- 应用于所有的应用场合在长度和几何形状上有大范围的选择可能性
- 高性能刀体和现代化的涂层带来极高的使用寿命
方肩铣 – 粗加工
达到极高的材料去除率。理想地适用于大余量的预加工。
- 大材料去除率 (ae ~ 0.6xD)
- 直径范围从 4 至 25 mm
- 新型螺旋轮廓在切削刃上形成最佳的切削力分布
- 轮廓后面磨削的粗齿啮合
- 不等距分布使微振动极小而运行平稳
Shoulder milling – finishing
Ideal for producing the best surface finishes. Fine machining with low stock removal.
- Low material removal rate (ae ≤ 0.1xD)
- Diameter range from 4 to 32 mm
- Large number of teeth
- Optimal distribution of the cutting forces
- Special design for hardened steels of 50-65 HRC
Trochoidal milling
Maximum material removal rate with high surface finish at the same time. Pre-machining and fine machining using one tool.
- Cutting depths up to 3xD
- Diameter range from 4 to 25 mm
- Extra long cutting tool
- Optimised unequal spacing and finely balanced cutting tool to protect the machine spindle and longer tool lives
- Optimal chip transport
- Usage with modern CAM system
Milling with high feeds
Especially for milling with high feeds and extreme cutting speeds.
- Low cutting depth (ap = 0.05xD)
- Diameter range from 8 to 25 mm
- High feeds up to 1.35 mm per tooth at diameter 20 mm.
- Inclined entry and pocket milling also with long projection lengths
- Internal coolant supply for optimum chip removal
Profile milling
Contour and copy milling with high shape accuracy.
- Low material removal rate (ap ~ 0.1xD, ae ~ 0.1xD)
- Diameter range from 1 to 25 mm
- Small diameter (from 1 mm) especially for milling tool steel and hardened steels from 50 to 65 HRC
- Highest precision for tool and mould building
- Close radius tolerances with full radius and toric end milling cutters
Chamfering, deburring and drill milling
Cost-effective chamfering and deburring of pre-machined parts.
- Diameter range from 3 to 20 mm
- Drill milling cutter for combination machining in one machining step, in particular for sheet metal and thin-walled parts
- Designs with replaceable head system for highest flexibility and cost-effectiveness
Custom tools to order
Customer-specific custom tools made of solid carbide for highest requirements.
- Realisation of complex geometries and contours for almost all applications
- High-performance coatings for every material
- Combination of several standard tools into one high-performance custom tool