Hydraulics

MAPAL offers bespoke complete machining processes for functionally relevant parts in mobile hydraulic working loops and steering circuits. In addition, the innovative and value-adding process solutions have proven popular for manufacturing components for stationary hydraulics.

(1) Hydraulic valve housing: Machining solutions for hydraulic valve housing

Everything depends on the main bore. Manufacturing valve housings
is the supreme discipline in the world of fluid power. For years, MAPAL’s
expertise has been in demand for the spool bore. The gap dimension
with the spool depends on the accuracy of this bore, so that the
hydraulic oil can only flow in the required direction without
leaking. This is very narrowly defined in modern hydraulic
valves. The roundness, cylindrical form, straightness
and surface finish of this bore are therefore crucial.

Learn more

Basic procedure – analysis of the machining process

As technology partner, MAPAL supports customers with regard to complete process design. The experts pay particular attention to the cost drivers here, which can often be found in the function-relevant bores. Based on the respective honing procedure, the part requirements and lot sizes, MAPAL designs the perfect machining strategy in dialogue with the customers.
One objective unites all activities: designing the most economic process, starting with piloting, boring and semi-finish machining up to the efficient honing process.
(2) Control block: Control block

The hydraulic control block connects diverse valves and control components. These are installed in or mounted on the control block, which acts as a control and distributing system in hydraulic circuits.

Learn more

Basic procedure – analysis of the machining process

As technology partner, MAPAL supports customers with regard to complete process design. The experts pay particular attention to the cost drivers here, which can often be found in the function-relevant bores. Based on the respective honing procedure, the part requirements and lot sizes, MAPAL designs the perfect machining strategy in dialogue with the customers.
One objective unites all activities: designing the most economic process, starting with piloting, boring and semi-finish machining up to the efficient honing process.
(3) Axial piston pump: Axial piston pump

El término máquina de pistones axiales abarca bombas y motores de pistones axiales. La bomba de pistones axiales convierte la energía mecánica en energía hidráulica, mientras que el motor de pistones axiales convierte la energía hidráulica en energía mecánica.
Las máquinas de pistones axiales se caracterizan por una gran estabilidad y un buen sellado interno, lo que permite altas presiones.

Más información

Procedimiento básico – Análisis del proceso de mecanizado

Como socio tecnológico, MAPAL apoya al cliente en el diseño completo del proceso. Los expertos prestan atención especial a los factores de costo que suelen encontrarse en las perforaciones funcionalmente relevantes. Con base en el proceso respectivo de bruñido, los requerimientos de los componentes y el tamaño de los lotes, MAPAL diseña la estrategia perfecta de mecanizado en diálogo con el cliente.
Un objetivo une todas las actividades: para diseñar el proceso más económico, empezando por el pilotaje, pasando por el mandrinado y el mecanizado semiterminado, hasta el eficiente proceso de bruñido
(4) Orbitrol: Orbitrol

The orbitrol is the main control element of hydrostatic steering systems. Depending on the movements of the steering wheel, the volume flow produced by a hydraulic pump is directed to the working area of the hydraulic cylinder, which operates the Ackermann steering. A priority valve is used here to ensure steering system durability.

Learn more

Basic procedure – analysis of the machining process

As technology partner, MAPAL supports customers with regard to complete process design. The experts pay particular attention to the cost drivers here, which can often be found in the function-relevant bores. Based on the respective honing procedure, the part requirements and lot sizes, MAPAL designs the perfect machining strategy in dialogue with the customers.
One objective unites all activities: designing the most economic process, starting with piloting, boring and semi-finish machining up to the efficient honing process.