• MAPAL liefert für den Werkzeug- und Formenbau alles aus einer Hand.

Démarrer dans la fabrication des moules et des matrices

Les moulistes attendent un haut niveau de compétence de la part des fabricants d'outils d'usinage. En effet, la durée de vie des moules à fabriquer et la précision des composants moulés sont vitales pour se démarquer de la concurrence au niveau de la production en masse. L'on exige des outils qu'ils soient hautement précis, particulièrement durables et, le plus important, sûrs.
 

Ce sont précisément ces aspects qui sont à la base de la popularité de MAPAL dans divers secteurs, dont l'industrie automobile, le génie mécanique et l'industrie aérospatiale. Il est donc logique que le fabricant d'outils de précision propose désormais des solutions efficaces et économiques pour l'usinage complet de moules et de matrices. Les outils haute performance précis et polyvalents ainsi que les porte-outils spéciaux avec contours fins et concentricité précise réduisent les opérations de polissage et le réusinage au minimum grâce à une qualité de surface constante lors du fraisage. Ils permettent de réaliser des économies substantielles tout au long du processus.

Programme d'outils pour la fabrication de moules

The picture shows the MAPAL tool range for mould making

Fraises en carbure monobloc

  • OptiMill-3D-BN

    Fraises hémisphériques
    • Usinage hautement précis de contours 3D
    • Plage ø : 0,10 - 20,00 mm

  • OptiMill-3D-CR

    Fresa de radio angular
    • Fresado con un radio angular muy preciso
    • Rango de Ø: 0,10 - 20,00 mm

  • OptiMill Fresa angular

    Fresa angular
    • Ideal para el desbaste, acabado, fresado trocoidal y fresado de cavidades
    • Rango de Ø: 2,00 - 12,00 mm

  • OptiMill-3D-CS

    Fresa de radio esférico

    • Acabado de superficies de forma libre complejas y geometrías de piezas complicadas
    • Rango de Ø: 2,00 - 12,00 mm

  • OptiMill-3D-HF

    Fresa de alto avance
    • Ideal para el mecanizado de alto avance con gran cantidad de remoción de material y alta estabilidad en el proceso
    • Rango de Ø: 2,00 - 16,00 mm

  • OptiMill-3D-Alu

    Fresas de radio esférico y angular
    • Mecanizado muy preciso de contornos 3D
    • Rango de Ø: 1,00 - 20,00 mm

  • OptiMill-Graphite-MT

    Fresas esféricas y angulares
    • Fresas con un gran número de dientes para el desbaste con elevadas velocidades de eliminación para electrodos de grafito
    • Rango de Ø: 3,00 - 16,00 mm

  • OptiMill-3D-Graphite

    Fresas de radio esférico y angular
    • Aptas para el mecanizado de electrodos de grafito
    • Diferentes modelos en función de la situación de mecanizado
    • Rango de Ø: 0,20 - 12,00 mm

  • OptiMill-3D-Copper

    Fresas de radio esférico y angular
    • Geometría especial para el mecanizado de electrodos de cobre y aleaciones de metales no ferrosos duros
    • Rango de Ø: 0,10 - 20,00 mm

  • OptiMill-Diamond

    Fresas de radio esférico y angular y fresa angular
    • Cuchillas de PCD para una larga vida útil
    • Rango de Ø: 3,00 - 12,00 mm

Fresas con plaquitas de corte reversibles

  • NeoMill-ISO-360

    Fresa de placa redonda
    • Ideal para el desbaste y semiacabado
    • Rango de Ø: 10,00 - 160,00 mm

  • NeoMill-3D-Finish

    Fresa de acabado
    • Ideal para el acabo de superficies a 90°, superficies planas y contornos
    • Rango de Ø: 16,00 - 42,00 mm

  • NeoMill-3D-Ballnose/-Torus

    Fresas de radio esférico y angular
    • Una estructura básica con placa de corte de radio esférico y radio angular para acabado y semiacabado
    • Rango de Ø: 8,00 - 32,00 mm

  • NeoMill-2/4-HiFeed90

    Fraises à dresser/grande avance
    • Système d'outil universel pour une productivité maximale
    • Plage de ø : 16,00 - 200,00 mm

Perçage | Chanfreinage

  • ECU-Drill-Steel

    Foret en carbure monobloc  

    • Foret à deux arêtes de coupe avec un très bon rapport qualité-prix
    • Vaste gamme d'applications
    • Géométrie éprouvée pour un niveau élevé de précision et de fiabilité des processus
    • Plage de ø : 1,00 – 20,00 mm 

  • MEGA-Drill-Hardened

    Foret en carbure monobloc ultra-puissant 

    • Foret à deux arêtes de coupe avec revêtement et géométrie adaptés pour l'usinage fiable des matériaux durcis
    • Nouvelle micro et macro géométrie
    • Plage de ø : 2,55 – 16,00 mm 

  • MEGA-Drill-Steel-Plus

    Foret en carbure monobloc ultra-puissant 

    • Foret à deux arêtes de coupe avec revêtement et géométrie adaptés pour l'usinage de l'acier
    • Géométrie de la goujure optimisée et préparation d’arêtes de coupe modifiées
    • Plage de ø : 3,00 – 25,00 mm

  • Tritan-Drill-Steel

    Forets en carbure monobloc à trois arêtes de coupe 

    • Foret à trois arêtes de coupe pour une avance maximale
    • Arête transversale autocentrée pour les situations de perçage difficiles
    • Spécialement développé pour l'usinage de l'acier
    • Plage de ø : 4,00 – 20,00 mm 

  • Tritan-Spot-Drill-Steel

    Broca piloto
    • Broca piloto de tres filos para taladrado exigente
    • Se adapta especialmente al taladro de tres filos
    • Rango de Ø: 4,00 – 20,00 mm

  • Tritan-Step-Drill

    Broca escalonada
    • Broca escalonada, de tres filos, con cuchilla transversal con autocentrado
    • Mecanizado de agujeros para roscar sin movimiento pendular
    • Rango de Ø: 4,25 – 14,15 mm

  • MEGA-Deep-Drill

    Taladro profundo
    • Taladrado estable y eficiente de agujeros profundos de hasta 40xD
    • Broca piloto MEGA-Pilot-Drill
    • Rango de Ø: 1,00 – 16,00 mm 

  • MEGA-Drill-Reamer

    Broca escariadora
    • Combina dos operaciones (taladrado y escariado) en una herramienta
    • Filos escariadores mejorados
    • Reducción de los periodos principales y los no productivos
    • Tolerancia del agujero ≥ IT7
    • Rango de Ø: 4,00 – 16,00 mm 

  • Avellanador cónico de precisión

    Avellanador con división irregular
    • Insertos divididos de forma muy irregular
    • Mayor precisión y mejores valores superficiales#
    • Fuerzas axiales y radiales reducidas
    • Vibraciones reducidas considerablemente
    • Aumento de los parámetros de corte para la máxima productividad
    • Rango de Ø: 4,30 – 31,00 mm

  • MEGA-Drill-Reamer-Pyramid

    Broca escariadora con punta piramidal 

    • Taladrado de inicio, taladrado y escariado con una herramienta
    • Centrado mejorado gracias a la punta piramidal
    • Reducción de los periodos principales y los no productivos
    • Tolerancia del agujero ≥ IT7
    • Rango de Ø: 4,00 – 16,00 mm 

  • Brocas de plaquitas de corte QTD

    Taladro completo con sistema de cabezal intercambiable 

    • Sistema rentable con placas de corte intercambiables
    • Sistema de sujeción con arrastre de fuerza y de forma
    • Manejo sencillo
    • Alta precisión de concentricidad
    • Rango de Ø: 8,10 – 49,00 mm 

Escariado

  • FixReam – FXR

    Escariador de alto rendimiento con mango cilíndrico 

    • Escariador de alto rendimiento, completo en metal duro
    • Con ranuras rectas para agujeros pasantes y agujeros ciegos
    • Con ranuras oblicuas a la izquierda para agujeros pasantes
    • Rango de Ø: 3,00 – 20,00 mm

  • CPReam – CPR

    Escariador de cabezal intercambiable 

    • Máximo grado posible de estabilidad y rigidez gracias al cono y cara plana de apoyo axial
    • Alta precisión de concentricidad de 5 μm
    • Manejo sencillo
    • Rango de Ø: 8,00 – 40,00 mm

  • Escariador de regulación rápida – WN 50

    Escariador manual 

    • Escariador de regulación rápida con gran rango de ajuste
    • Idóneo especialmente para las reparaciones
    • Juegos de cuchillas de repuesto disponibles
    • Rango de Ø: 6,40 – 95,00 mm 

  • Herramientas con guías de apoyo

    Herramientas con guías de apoyo 

    • Máxima precisión con el principio MAPAL
    • Conducción directa en el agujero con las guías de apoyo
    • Plaquitas reversibles afiladas con precisión
    • Ajuste de gran precisión para el mecanizado de taladrado de μm preciso

Sujeción
  • MAPAL UNIQ Chuck

    UNIQ DReaM Chuck, 4.5°

    Nuevo diseño del adaptador hidráulico

    • Para escariado y taladrado, así como acabado durante el fresado
    • Combinación óptima de propiedades geométricas y funcionales
    • Superficies extraordinarias con manejo mejorado simultáneo
    • Flexibilidad y productividad máximas durante el mecanizado de componentes de perfiles complicados

    Ir a la tienda

  • MAPAL UNIQ-MillChuck

    UNIQ Mill Chuck, HA

    Nuevo diseño del adaptador hidráulico

    • Adaptador hidráulico para fresados muy dinámicos
    • Combinación óptima de propiedades geométricas y funcionales
    • Resultados magníficos al usarse herramientas con mango HA
    • Máxima seguridad de proceso, incluso si los componentes son de alta calidad

    Ir a la tienda

  • HighTorque Chuck HTC

    Suportes de expansão hidráulica 

    • Transferência de torque elevada
    • Propriedades de guia perfeitas
    • Excelente estabilidade de todo o sistema
    • Precisão de concentricidade < 3 µm
    • Modelo estreito 3° para o uso em aplicações de contorno críticas 

       

    Diretamente para a loja

  • MAPAL HydroChuck MHC

    HydroChuck MHC

    Suportes de expansão hidráulica 

    • Excelente amortecimento de vibração
    • Elevada precisão de concentricidade
    • Modelo ultra curto com conceção compacta para alta estabilidade

     

    Diretamente para a loja

  • ThermoChuck MTC

    Suportes térmicos

    • Longa vida útil pela utilização de aço ferramenta resistente a altas temperaturas
    • Alta transferência de torque e rigidez radial
    • Submetidos a balanceamento preciso
    • Adequado para MQL
    • Com e sem ajuste axial do comprimento da ferramenta

       

    Diretamente para a loja

  • MAPAL MillChuck

    Mill Chuck, System HB

    Mandril de superfície
    • Manuseamento fácil graças ao parafuso diferencial
    • Elevada  eficiência econômica e precisão
    • Posicionamento axial da ferramenta definido graças ao sistema de molas
    • Saídas descentralizadas de agentes de refrigeração para máxima confiabilidade do processo

    Diretamente para a loja

  • MAPAL Precision-DrillChuck MPC

    Precision-DrillChuck – MPC

    Mandris de precisão porta-brocas 

    • Estrutura simples e manuseamento descomplicado
    • Segurança de fixação independente da direção de rotação
    • Elevada resistência à velocidade de rotação
    • Através da conexão modular, as cabeças do mandril de perfuração podem ser aplicadas em todas as interfaces das ferramentas 

  • MAPAL slip-on reamer arbor

    Mandril de fresa de encaixe – MDA/MCA

    Mandril de fresa de encaixe 

    • Modelo com amortecimento de vibrações (MDA) com sistema para amortecimento de vibração
    • Adequado à rigidez de todos os tipos de máquinas comuns
    • Funcionamento silencioso e estável, apesar de uma longa projeção para melhores acabamentos de superfície
    • Mandril de fresa de encaixe (MCA) com face plana ampliada para operações de acabamento e semi-acabamento em grandes gamas de diâmetro

  • MAPAL MFS milling head holder

    Suporte de cabeça de fresamento MFS

    Porta-ferramenta para fresa de rosca 

    • Fixação simples e rápida de fresas de rosca
    • Interação extada do cone e face plana
    • Máxima estabilidade e rigidez
    • Para aplicação universal para trabalhos de desbaste e acabamento 

  • MAPAL HSK adapter

    Adaptador

    Extensões, redutores e adaptadores 

    • Vasta gama de possibilidades para sistemas de ferramentas modulares
    • Extensões de expansão hidráulica e expansões retráteis
    • Reduções e extensões HSK
    • Adaptador de cone de grande abertura KS

    Diretamente para a loja

Componentes e material

From the unmachined to the finished part

Find the right tool with just a few clicks: Depending on the machining, the specific operation and the tool requirement, you can quickly find the tool you want.
  • On a rendered example component, an operation is highlighted.
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    2D surfaces

    On the one hand, this category includes machining processes carried out directly on the machine, such as face milling, milling of pockets and straight walls. On the other hand, it also includes operations for complex geometries that are programmed using CAM software.

    Go to the product range for machining 2D surfaces
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    2 / 8

    3D surfaces

    In the die & mould sector, the manufacture of increasingly complex forms is part of everyday life. Continuous further developments in machine tools and CAM software raise performance and productivity to an ever higher level. The tools used must therefore always be state-of-the-art. To achieve optimum results, each design starts with a process analysis.

    Go to the product range for machining 3D surfaces
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    Open pockets

    Mould inserts also have machining tasks that are required for casting or various attachment parts. Users are increasingly machining open pockets (circumferential machining) using trochoidal milling. This machining method helps to optimise machining times and to extend tool life.

    Go to the product range for machining open pockets
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    4 / 8

    Closed pockets

    Closed pockets are usually produced by roughing in Z planes. When milling, a ramp is often selected as the machining entry. The tool selected depends on the depth of the walls and the mould incline to be generated on the component. MAPAL’s broad portfolio with modular systems also covers the machining of deep pockets with large diameters.

    Go to the product range for machining closed pockets
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    Helix milling

    A major focus in milling operations is on reducing the machining time. With specific tool geometries for machining closed, round pockets, it is often possible to eliminate the pre-drilling process. With helix milling, milling paths are programmed with helical entrances that are suitable for pocket dimensions.

    Go to the helix milling product range
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    Even surfaces

    Operations to create even surfaces occur very frequently and in different areas in the die & mould sector: It could be component-related, strategy-related due to the respective milling process or due to requirements for mould closing surfaces as well as sections and cutting dies. The right tool is then selected depending on the application and requirements.

    Go to the product range for machining even surfaces
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    Thin walls and ribs

    Plastic injection moulds and die casting moulds often have ribs and thin walls. Ribs, for example, are increasingly being milled, as this process is more cost-effective than EDM (spark eroding). As a rule, long or extra-long carbide tools with small diameters are used. Customer-specific solutions (RibCutter) to match the respective rib shape are also possible here.

    Go to the product range for machining thin walls and ribs
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    Small and large bores

    There is a wide range of full bore operations in the die & mould sector: From large bores for guide pillars and deep bores for the cooling system to high-precision bores for ejector pins. MAPAL offers a comprehensive portfolio of drilling and reaming tools for the individual production steps.

    Go to the product range for machining small and large bores

All from a single source

  • 1. Planning and purchasing

    Optimised purchasing management is important for a clear organisation of the tool stock.

  • 2. Tool logistics

    Cost-effectiveness even in the periphery of machining: Intelligent dispensing systems significantly reduce non-productive times.

  • 3. Engineering

    The machining specialists provide support with process engineering, e.g. in the form of CAM simulations, general advice and the development of economic machining strategies.

  • 4. Measuring and setting

    Reliable setting and measuring devices are convincing due to their accuracy and user-friendly operation when setting the tools.

  • 5. Tools and clamping technology

    From the spindle to the cutting edge – MAPAL offers a wide range of tools and clamping technology for the die & mould sector.

  • 6. Machining

    Efficient machining processes and customised machining strategies at the highest technological level.

  • 7. Digitisation and automation

    Quick and easy digitisation: The c-Connect Box digitally transmits measurement data from the setting fixture to the machine tool. It also monitors the machine status among other things.

  • 8. Reconditioning

    Customers receive their reconditioned tools back in manufacturer quality within a very short time. Also available with pick-up and delivery service upon request.

Engineering Workflow - From theory to practice

Finding the perfect solution for the customer is MAPAL’s main goal. In addition to individual custom solutions and a broad standard product portfolio, comprehensive services are available to optimally design the entire process from the product idea to the chip. Customers can rely on the technology leader’s many years of experience in machining.
  • 3D model of a workpiece from the die and mould making.

    1. Customer enquiry

    MAPAL sales representatives are directly available for individual enquiries. In a personal conversation with the customer, they sound out the specific requirements and the scope (complete or partial machining) and discuss the details directly on the 3D model of the component.

    The MAPAL die & mould team looks forward to your enquiry by ​​​​​​​Email and will contact you directly as soon as possible.

  • 3D model of a workpiece from the die and mould making.

    2. Project analysis

    On the basis of 3D models and machine data, the conversation partners analyse the manufacturing tasks and develop effective machining strategies.

    The project analysis consists of the following:​​​​​​​
    • Machining suggestions for all machining steps
    • Tool list
    • Process optimisation

  • 3. Process design

    Regardless of whether the focus is on flexibility or productivity: The machining specialists simulate the developed process on the basis of the 3D models and thus show potential for optimisation. They check and improve the machining parameters in CAM programming and thus ensure stable and economical production.

    The process design includes:​​​​​​​
    • Runtime analysis of the component
    • Technology data definition
    • CAM programming

  • Overview of all MAPAL tool solutions for die and mould making in one workpiece.

    4. Tool solution

    The wide-ranging MAPAL standard range for the die & mould sector offers the ideal tool solution for every application. Customised solutions are available upon request.

    Advantages for the user:​​​​​​​
    • Broad standard range
    • Availability of tool data

  • The picture shows a technical advisor from MAPAL in conversation with a customer.

    5. Tool test and offer

    After discussing the machining task, MAPAL supports its customers in the selection of tools required in the process. This is the basis for a well-founded offer tailored to the respective application.

  • The picture shows documents for preparing offers on a table with three people.

    6. Cooperative partnership

    Even after mutual success, the specialists at MAPAL remain in close contact with the customer. Should optimisation potential arise over time or other tools turn out to be better, MAPAL will be happy to support you to further improve productivity and profitability.

    In order to ensure efficient production in the long term, MAPAL also offers comprehensive tool management options.
    ​​​​​​​
    Tool management options:

    • Dispensing systems
    • Regrinding service
    • Comprehensive product portfolio of adjustment and measuring devices

Further items about the die&mould area

Our retail partners

Responsibility according to postcode areas

  • 1 / 16

    Postcode 35

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Phone: +49 2774 701-0
    Fax: +49 2774 701-39
    Email: info@fritzweg.de
    Web: www.fritzweg.de

  • 2 / 16

    Postcode 44

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 3 / 16

    Postcode 51

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 4 / 16

    Postcode 56, 57

    FRITZ WEG GmbH & Co. KG
    Ahornweg 41
    35713 Eschenburg-Wissenbach

    Phone: +49 2774 701-0
    Fax: +49 2774 701-39
    Email: info@fritzweg.de
    Web: www.fritzweg.de

  • 5 / 16

    Postcode 58, 59

    Jansen Schneidwerkzeuge Vertriebs GmbH
    Im Käsebrink 12
    58840 Plettenberg

    Phone: +49 2391 9177-0
    Fax: +49 2391 9177-20
    Email: info@j-s-v.com
    Web: www.j-s-v.com

  • 6 / 16

    Postcode 60, 61

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 7 / 16

    Postcode 63 - 69

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 8 / 16

    Postcode 70 - 73

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 9 / 16

    Postcode 74, 75

    Heinrich Meier GmbH
    Herrenwaag 31
    75417 Mühlacker

    Phone: +49 7041 9530-0
    Fax: +49 7041 9530-30
    Email: info@heinrich-meier.de
    Web: www.heinrich-meier.de

  • 10 / 16

    Postcode 76 - 79

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 11 / 16

    Postcode 80 - 87

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Phone: +49 9826 333-2241
    Fax: +49 9826 333-3691
    Email: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 12 / 16

    Postcode 88, 89

    Dieter Schätzle GmbH & Co. KG
    Präzisionswerkzeuge
    Unter Haßlen 12
    78532 Tuttlingen

    Phone: +49 7462 9465-0
    Fax: +49 7462 9465-50
    Email: info@schaetzle-werkzeuge.de
    Web:​​​​​​​ www.schaetzle-werkzeuge.de

  • 13 / 16

    Postcode 90 - 97

    AB1-Tools e.K.
    Goethering 45
    91732 Merkendorf

    Phone: +49 9826 333-2241
    Fax: +49 9826 333-3691
    Email: info@ab1-tools.com
    Web: www.ab1-tools.com

  • 14 / 16

    Danmark

    EDECO TOOL APS 
    Naverland 2
    2600 Glostrup
    Danmark

    Phone: +45 7060 2029
    Email: info@edeco.dk
    Web: www.edeco.dk

  • 15 / 16

    Italy

    TEKNOS S.r.l.
    Via A. Pigafetta, 2
    35011 Campodarsego (PD)
    Italia

    Phone: +39 049 8877061
    Email: info@teknositalia.it
    Web: www.teknositalia.it

  • 16 / 16

    Portugal

    Álamo-Ferramentas Unipessoal Lda
    Rua da ETAR, Lote 9
    Zona Industrial de Oiã
    3770-059 Oiã
    ​​​​​​​​​​​​​​
    Phone: +351 234 728-193
    Email: geral@alamo-ferramentas.com
    Web: www.alamo-ferramentas.com