• 旋削用MAPAL製品プログラム。
  • MAPAL旋盤加工プログラムの焦点はハード旋盤加工である。
  • 機械上でMAPAL工具を使用した旋削作業。

旋削の能力合理的、高い精度、効率的

難削材でのボーリング加工、フライス加工、リーマ加工での分野でCBNとPCDでの加工経験をもとに、MAPALは旋削加工へもノウハウも得ております。 ここで明確に焦点を当てているのは、ハードターニングになります。

MAPALの製品には、シール面を完全に機械加工するためのスクロールフリー旋削用の特別なツールソリューションが含まれています。 旋盤のベアリング表面とベアリングシート。 これは研削盤上での工作物の時間のかかる再クランプを節約する。

を最大限に活用するため、マパールは機械内簡単に取り扱いできるインデキサブルラウンドインサートを開発しました。

そのためインサートを最適に利用することができます。

CBNによる重切削溝加工での最大の安定性は、フレキシブルな溝加工システムVersaCutによって保証されます。それは、ハードマシニングの特別な要求に対する最適な必要条件を提供します。

マパールは、旋削加工用のPCDとCBNインサートを幅広く提供しています。

ハードターニングのための革新

  • PcBN round inserts with indexing from MAPAL enable optimal use of the cutting material.

    PcBN round inserts with indexing

    Costly cutting material such as PcBN must be utilised to the maximum. At the same time the reliability and stability of the processes must not be impaired. The MAPAL system for hard turning with indexable PcBN round inserts ensures easy handling and optimal cutting material utilisation. 

  • Tools for scroll-free turning from MAPAL.

    Scroll-free turning

    With the scroll-free turning process, which is a special form of kinematics between the rotating workpiece and a rotating tool, grinding is not required. Parts can be fully machined on the lathe. In comparison to conventional machining, this turning method makes it possible to reduce machining times by more than 70 % - with increased process reliability and tool life.

  • Maximum stability during hard turning with PcBN - with VersaCut from MAPAL.

    VersaCut grooving and turning system

    The flexible grooving system VersaCut offers the optimal prerequisites for the special requirements of hard machining. The PcBN-tipped inserts are clamped extremely stably. The system covers inserts of varying widths and shapes for recessing and groove turning, as well as for machining threads.

PcBN and PCD indexable inserts

MAPAL has an extensive programme of PCD- and PcBN-tipped indexable inserts for applications with particularly high requirements. The two extremely hard cutting materials polycrystalline diamond (PCD) and polycrystalline cubic boron nitride (PcBN) are indispensable in today's production world. 
A selection of PcBN-tipped indexable inserts from MAPAL.

PcBN indexable inserts

PcBN cutting materials from MAPAL create the ideal prerequisites for cost-effective machining due to their high hot hardness, wear resistance and edge strength. 
As a result, the machining times and as a consequence the workpiece costs can be reduced significantly with very good part quality at the same time.

Advantages:
  • PcBN grades for continuous cut and interrupted cuts
  • Large selection of standard geometries and chamfer designs available for optimal tool life and quality
  • Multiply tipped designs for greater cost-effectiveness of the tools
  • Indexable inserts with high-accuracy G tolerance

PCD-tipped cutting inserts from MAPAL.

PCD Indexable inserts

Due to its hardness and wear resistance even with extremely abrasive materials, high cutting values and tool lives can be achieved with the PCD cutting material. 
MAPAL started to rely on PCD during the design of high-performance tools at an early stage and has obtained broad know-how and many years of experience. Different machining tasks with varying requirements in relation to abrasiveness, part geometry and machines are realised with PCD. 

​​​​​​​Advantages:
  • Highest cutting data and cost-effectiveness
  • High accuracy of the cutting edge geometries
  • Latest manufacturing methods offer additional possibilities