• MAPAL titanium component
  • Tool overview titanium machining

Soluzioni di asportazione truciolo per il titanio

I materiali altamente resistenti e leggeri allo stesso tempo hanno un ruolo centrale nell’aeronautica. La combinazione di materiali innovativi contribuisce a ridurre il peso, aumentare la robustezza e la resistenza alla corrosione e semplificare l’assemblaggio grazie a un design integrativo. Mentre i componenti strutturali in alluminio, titanio o acciai ad alta resistenza vengono processati su centri di lavorazione o macchine a portale, l’assemblaggio finale viene eseguito da macchine a guida manuale, unità di avanzamento o robot.

Assortimento di utensili per la lavorazione del titanio

MAPAL overview product portfolio for titanium machining

Fresatura con taglienti fissi
  • MAPAL OptiMill-Titan-HPC

    OptiMill-Titan-HPC

    Frese a spallamento retto

    • Frese a spallamento retto a quattro taglienti per sgrossatura e finitura del titanio
    • La speciale preparazione dei taglienti garantisce superfici perfette
    • Eccellente stabilità dell’utensile grazie al grande diametro del nucleo e alla sua posizione rialzata rispetto al codolo
    • Diversi raggi d’angolo disponibili
    • Range di Ø: 6,00 - 25,00 mm

  • MAPAL OptiMill-Tro-Titan

    OptiMill-Tro-Titan

    Frese per lavorazioni trocoidali

    • Fresa per lavorazioni trocoidali a cinque taglienti
    • Massimo volume di asportazione di materiale e superfici di qualità superiore
    • Passo differenziato ottimizzato
    • Elemento di taglio sottoposto ad equilibratura di precisione per proteggere il mandrino della macchina e garantire elevata durata
    • Profondità di passata assiale fino a 3xD
    • Range di Ø: 6,00 - 25,00 mm

Frese con taglienti sostituibili
  • MAPAL NeoMill-Titan-2-Corner

    NeoMill-Titan-2-Corner

    Eckfräser 

    • Eckfräser mit zweischneidigen Radial-Wendeschneidplatten 
    • Positive Grundform für schwingungsanfällige Bauteile 
    • Schnitttiefen von bis zu 10 mm 
    • ø-Bereich: 40,00 - 100,00 mm 

  • MAPAL NeoMill-Titan-2-Shell

    NeoMill-Titan-2-Shell

    Walzenstirnfräser 

    • Walzenstirnfräser mit zweischneidigen Radial-Wendeschneidplatten 
    • Ideal für tiefes Eckfräsen und zum Besäumen mit hohen Schnitttiefen von bis zu 57 mm 
    • ø-Bereich: 32,00 - 80,00 mm 

  • NeoMill-2/4-HiFeed90

    Hochvorschub-/90°-Eckfräser
    • Universelles Werkzeugsystem für höchste Produktivität
    • ø-Bereich: 16,00 - 200,00 mm

Vollbohren
  • MEGA-Speed-Drill-Titan

    MEGA-Speed-Drill-Titan

    Vollhartmetallbohrer 

    • Zweischneidiger Hochgeschwindigkeitsbohrer 
    • Vier Führungsfasen für exakte Oberflächengenauigkeit und Zylindrizität (Toleranzklasse IT9, IT8 erreichbar) 
    • Konvexe Schneidkante mit Eckenfase für höchste Stabilität 
    • Neuartiges Kordelprofil zum Schutz der Führungsfasen 
    • Maximale Hitze- und Verschleißbeständigkeit  
    • ø-Bereich: 3,00 - 20,00 mm 

Alésage et alésage de précision
  • FixReam-FXR Titan

    FixReam-FXR

    Alésoir haute performance à queue cylindrique
    • Alésoir haute performance en carbure monobloc
    • Goujure droite pour l'alésage débouchant et l'alésage borgne
    • Goujure oblique à gauche pour l'alésage débouchant
    • Idéal pour réaliser des temps de cycle courts
    • Différents matériaux de coupe et revêtements disponibles
    • Plage de ø : 2,80 - 20,20 mm

  • MAPAL replaceable head reamer HPR

    Alésoir à tête amovible HPR

    Alésoir à tête amovible avec interface HFS
    • Système à tête amovible haute précision en version fixe avec arêtes de coupe brasées
    • Très grande précision de concentricité et d'interchangeabilité < 3 μm
    • Rentabilité maximale assurée par un système modulaire
    • Convient pour la micropulvérisation (MMS)
    • Plage de ø : 7,00 - 65,00 mm

Alésage
  • MAPAL Titanium Boring

    Boring in titanium

    Boring tools with tangential technology
    • Component-specific custom tools for highest productivity, economic processes and stable machining concepts
    • CTHQ and FTHQ tangential indexable inserts
    • Special arc shaped land for optimal machining results at a length-to-diameter ratio >3.5xD
    • ø area: from 22.00 mm

Clamping
  • MAPAL UNIQ-MillChuck

    UNIQ Mill Chuck, HA

    Hydraulic chucks with a new design 

    • Hydraulic chuck for highly dynamic milling applications
    • This is achieved through an optimal interplay of geometric and functional properties
    • Excellent results when using tools with HA shanks
    • Process reliability – even on high-quality parts 

    To the shop

  • MAPAL UNIQ Chuck

    UNIQ DReaM Chuck, 4.5°

    Hydraulic chucks with a new design 

    • For reaming and drilling applications as well as for finishing during milling operations
    • This is achieved through an optimal interplay of geometric and functional properties
    • Outstanding surfaces as well as improved handling
    • Increasing productivity during the machining of contour-critical parts

    To the shop

  • MAPAL HydroChuck MHC

    HydroChuck MHC

    Hydraulic chuck
    • Excellent vibration dampening
    • High degree of radial run-out accuracy
    • With axial tool length adjustment

  • MAPAL MillChuck

    Mill Chuck, System HB

    Side lock chuck
    • Easy to handle thanks to use of a differential screw
    • Maximum cost-effectiveness and precision
    • Axial tool positioning can be defined using spring system
    • Decentralised coolant outlets for maximum process reliability



       
    To the shop

  • MAPAL MFS milling head holder

    MFS milling head holder

    Tool adapter for screw-in milling cutter 

    • Simple and fast clamping of screw-in milling cutters
    • Exact interaction of taper and face connection
    • Greatest possible stability and rigidity
    • Universally deployable for roughing and finishing operations

  • MAPAL HFS interchangeable head holder

    HFS replaceable head holders

    Tool adapter for HPR replaceable head reamer
    • Precise radial run-out and changeover accuracy of <3 μm
    • Taper and face connection provide the greatest possible stability and rigidity
    • Safe and easy handling
    • Suitable for minimum quantity lubrication (MQL)

  • MAPAL slip-on reamer arbor

    Milling cutter arbor

    Milling cutter arbor
    • Milling cutter arbor (MCA) with enlarged face connection
    • Ideally suited for roughing and pre-finishing operations in large diameter ranges
    • High flexibility through different lengths

  • MAPAL HSK adapter

    Adapter

    Alignment adapter module
    • For high-precision alignment of all flange modules
    • Compensation of radial run-out and angular errors of the machine spindle
    • Better surface quality and longer tool life
    • Hollow shank taper adapter and steep taper adapter available

Competence in titanium machining

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