La clé de la fabrication efficace et durable Les outils combinés peuvent largement contribuer à la fabrication durable. En combinant différentes étapes d'usinage dans un seul outil, vous pouvez considérablement minimiser le remplacement d'outils et les déplacements inutiles. Résultat, vos machines fonctionnent moins longtemps, ce qui vous permet de faire de considérables économies d'énergie. Sans oublier que cette approche utilise bien moins de matériaux que les outils disponibles séparément.
Réduction de l'utilisation de lubrifiant réfrigérant pour un usinage écologique La technologie MMS constitue une approche responsable et écologique en matière d'usinage. En utilisant moins de lubrifiant réfrigérant, non seulement vous consommez moins de ressources, mais vous limitez également le besoin en pompes à haute pression gourmandes en énergie. Ces économies ont un impact positif sur le bilan de CO2. Par ailleurs, cette technologie réduit les déchets dus au lubrifiant réfrigérant contaminé, ce qui minimise les coûts d'élimination et de recyclage. MAPAL propose un large éventail d'outils compatibles avec la micropulvérisation, lesquels permettent à la fois de protéger l'environnement et de contribuer à un poste de travail plus propre.
Modularity for resource-efficient manufacturing Replaceable head systems and indexable inserts make a significant contribution to environmental sustainability and resource efficiency in the manufacturing industry. Instead of replacing entire tools, only the heads have to be replaced or the indexable insert turned and/or flipped. This saves materials and energy and reduces waste as well as the environmental impact. Modularity also facilitates flexible adaptation to various machining tasks, which increases operational efficiency. In short, replaceable head systems and indexable inserts provide a sustainable solution that fulfils both ecological and economical requirements.
Sustainable thanks to longevity The reconditioning of cutting tools – such as PCD tools, solid carbide tools, and tools with indexable inserts or ISO elements – unlocks enormous potential for sustainability in the manufacturing industry. Tools can be brought back to their former glory through regrinding, restoring guide pads, exchanging inserts or recoating, etc. Reconditioning not only increases tool life considerably, it also effectively prevents important resources from being wasted. It represents an efficient solution that saves resources and optimally combines ecological and economic considerations.
Redefining energy efficiency and workplace safety When it comes to sustainability and efficiency, the UNIQ hydraulic chuck is more than just an alternative to the traditional shrink chuck. One of the main advantages are the significant energy savings, as energy-intensive shrinking processes are avoided. By harnessing a purely mechanical approach to tool clamping, the hydraulic chuck drastically reduces energy expenditure, which lowers carbon emissions. In addition, as shrinking procedures have been done away with, there is no material fatigue and the chuck tool life is ten times longer.
A further advantage is increased workplace safety: Shrink chucks require a special shrink unit, which poses a high risk of injury. This is no longer required with hydraulic chucks. Users also achieve a longer tool life through the precise control of the clamping force, which means less resources are consumed. In combination with adherence to DIN tool restrictions, the UNIQ hydraulic chuck is the right choice when it comes to sustainability and efficiency.
