Pneumatic cylinder
Aluminium pneumatic pilot cylinder AW – Al Mg0,7Si – T66
Initial situation at the customer
- Varying hardness properties of continuous casting material
- Medium to high quantities
- Automated manufacturing
- High demands on parts (form and position, burr-free and surfaces)
Special features of this solution
- Chip breaker adapted to workpiece material and machining solution → Reliable chip control while machining long-chipping aluminium and varying hardness properties
- Long tool life and consistent quality for automated series production and varying degrees of workpiece material quality thanks to premium PCD tools
- Premachining with solid carbide → Precisely aligned processes from a single source
Piston bore
Boring
- PCD boring tool for finishing bearing seats in the pilot bore
- PCD cutting material combined with six inserts
- Short cycle time
- Long tool life
- Very good form and position
Piston bore (bearing seat)
Boring + circular milling + chamfering
- PCD combination tool for complete machining of the piston bore’s bearing seat with minimal scratching
- Boring and circular milling operations efficiently united in just one tool
Milling machining
フェースミリング
- 連続生産工程での経済的なフェースミリング加工に適したPCDフェースミリングカッター
- シリンダーハウジングの低バリ加工による最適な機能性
エア接続穴
ドリル加工
- 特殊な多刃ツール技術と特殊ガイドによるチップブレーカを備えた超硬ステップドリル
- 理想的な切り屑処理
- 空気接続穴と取付け穴の加工中に頻繁に再研磨を実施
利点
- 中～大量の加工と高度な自動化における高い工程信頼性と低バリ加工
- 一貫した製造部品品質と機能性を維持しながら、コンビネーションツールでサイクルタイムを短縮
- お客様のニーズに合わせたツールソリューションにより、形状や位置の公差だけでなく、完璧な表面を実現