• MAPAL 提供的物流服务开拓了金融领域。
  • 两名 MAPAL 专家分析一种工具。
  • MAPAL 的物流专家与客户讨论工具库存。

节约在您的刀具库存中随处可见

太多的刀具库存意味着不必要的成本。刀具不足则导致生产停顿。因此，无论是在您的刀具库存上，还是在刀具管理上都有着重要的节约潜力。

我们的物流专家帮助您挖掘出所有的节约潜能。首先我们会根据您的具体的需求，确保刀具库存信息可以透明且随时地调用。因为刀具控制是建立高效刀具管理的基础。

我们的物流客户服务工作包括全方位对您的刀具库存进行分析，给出优化建议，也包括由 MAPAL 全面接手您的整个刀具管理工作。在这里，您可以选择单个的客户服务模块或者选择完整的客户服务包。
两名 MAPAL 员工在一台预调机前。

基础：客户的需求

  • Transparently organising tool inventory

    MAPAL ensures the clear organisation and optimisation of the tool inventory based on transparent data. In this way customers avoid unnecessary machine stoppages and unnecessary capital commitment.

  • Continuously optimising inventory

    Upon request a MAPAL specialist is available on-site who provides long-term support and implements continuous measures for the optimisation of tool costs.

  • Outsourcing tool management

    In this case MAPAL staff take over the complete procurement and management of the tools at the customer's, including all tasks in the setting room.

Sustainable production: Tool management 4.0

Toolmanagement 4.0 makes production fit for the future with digital support from the c-Com platform.
Digitalisation is bringing about completely new possibilities for tool management. 
Data and information can be provided in a much more transparent and consistent manner for all parties involved – manufacturing, purchasing, planning, tool manager and supplier. 
The overall process is much more efficient. 

MAPAL offers a digital tool management based on the c-Com open cloud platform, a product of c-Com GmbH. This gives rise to a cross-functional and group-wide technology database for companies. Redundant structures are a thing of the past.
​​​​​​​

With Tool Management 4.0 customres profit from MAPAL's comprehensive know-how as a complete provider for machining. 

​​​​​​​
Along with leading tool solutions and services related to the machining process, MAPAL offers highly accurate setting fixtures as well as intelligent dispensing systems developed in-house. The browser-based open cloud platform c-Com networks tool, store and production and ensures that customers can access their data in real time from anywhere. 
Applicants have full control of all costs incurred at all times. 

Technology data are entered and managed centrally. In this way it is ensured that all employees on all sites have access to the same up-to-date data at all times. Manufacturing is more efficient and the costs are reduced.

Logistics service modules

  • A look into the tool store of a MAPAL customer.

    L1 - Inventory analysis

    To determine the customer's needs, the MAPAL experts initially analyse the existing tool inventory and tool management, and based on this analysis prepare a quotation for the optimisation.

    Inventory analysis comprises:
    • Analysis of the actual inventory situation
    • Proposal for optimisation
    • MAPAL expert team on-site

  • The picture shows an employee taking inserts out from stock.

    L2 - Cataloguing

    Cataloguing the tool inventory creates a uniform, permanently retrievable pool of data. This pool of data acts as the basis for the clear organisation of the tools.

    Cataloguing services consist of:​​​​​​​
    • Consistent master data
    • Preparation of tool drawings and setting sheets
    • Preparation of planning data (minimum, maximum, re-order stock levels)

  • The picture shows the shopping cart button on a computer.

    L3 - Procurement management

    Optimised procurement management is important for the clear organisation of the tool inventory. MAPAL takes over the responsibility for this aspect and reduces the load on the customer's staff.

    ​​​​​​​Part of the procurement module:
    • Processing of MAPAL articles
    • Optional procurement of articles from other manufacturers
    • Supplier purging

  • The picture takes a look inside a grinding machine on which a tool is being reground.

    L4 - Reconditioning

    Customers can save costs by reconditioning their tools to original quality in good time. MAPAL offers a complete service for all types of tools.

    ​​​​​​​Scope of services:
    • Reconditioning of own tools and tools from other manufacturers
    • Inspection & maintenance of actuating tools, setting and measuring devices
    • Repair service

  • Safe transport of tools with the toolboxes of the pick-up service.

    L5 - Pick-up service

    To ensure quick and reliable processing during reconditioning, MAPAL employees pick up the tools from customers' premises and then return then back freight paid.
    ​​​​​​​
    ​​​​​​​Components of the pick-up service:
    • Collection by service driver or courier
    • Safe transport in the MAPAL toolbox
    • Delivery of reconditioned tools

  • The Unibase-M tool dispensing system from MAPAL.

    L6 - Tool dispensing systems

    MAPAL tool dispensing systems continuously monitor the tool inventory electronically. Specialists install the system and, if required, train customer staff.
    ​​​​​​​
    ​​​​​​​Services regarding tool dispensing systems:
    • Automatic tool dispensing
    • Intuitive software
    • Variable drawer division
    • Simple order processing

  • In the picture you can see the desk of a disposition employee.

    L7 - Planning

    With the planning service, MAPAL specialists adapt the tool inventory exactly to the orders and the volumes produced. In this way customres work particularly cost-effectively.

    ​​​​​​​Planning services include:
    • Inventory management
    • Consideration of changes in production volumes
    • Continuous maintenance of planning data (minimum, maximum, re-order stock levels)

  • Removal of a drill from a Unibase-M tool dispensing system from MAPAL.

    L8 - Stock management

    Upon request, MAPAL takes  over the complete stock management including purging and identifying slow/non-moving articles.

    ​​​​​​​Elements of the module stock management:
    • Stock purging
    • Identification of slow/non-moving articles
    • Consignment store

  • L9 - Analysis and optimisation

  • A model of a setting room, equipped with MAPAL devices.

    L11 - Planning the setting room

    MAPAL provides vast experience also during the planning of the setting room and creates the basis for precise, cost-effective manufacturing.

    ​​​​​​​Details of the services concerning the setting room:
    • Planning and implementation of the setting room

  • Setting and assembling tools is a module within MAPAL's logistics services.

    L12 - Assembly and setting

    Upon request MAPAL staff also undertake the assembly and setting of the tools on customers' premises over the long term.

    ​​​​​​​In detail:
    • Disassembly and assembly of the tools
    • Precision setting of the tools to drawing by MAPAL personnel
    • Maintenance of the tool body

Billing options:

After withdrawal:

With this billing model customers receive one invoice with all the tools used at the end of the month. Procurement and financial bookkeeping efforts are reduced significantly as a result.
 

Sharp cutting edge:

The price for the tools used is calculated as a mixture of the new price, re-grinding price and number of times reconditioning is possible. This means predictable, constant tool costs.
 

Cost per part:

Customers remain particularly flexible and are guaranteed annual savings with this model. The tool costs per part produced are calculated. This option ensures optimal cost distribution with fluctuating volumes.