• 位于 Aalen 总部的 MAPAL 技术中心。
  • MAPAL 技术专家团队的工程师专门从事特殊部件的设计。
  • 来自 MAPAL 的完整工件加工解决方案。

技术领先 直接到您的生产现场

作为技术伙伴，我们陪伴您从规划直到工艺优化的整个过程。您可以从我们的客户服务模块中任意选取，或者要求专门为您量身定制客户服务包。

在这两种情况下，您都能从我们的创新能力和对您的工艺全面了解中获益匪浅。我们的工艺规划专家拥有多年在不同行业中的丰富经验。凭借我们技术中心的现代化装备，我们能够准确地模拟每个生产流程，并在此过程中找到新的、更好的解决方案。
工程专家深入了解客户的工艺流程。

对不同的开始情况分别做出反应

  • 您想要重新设计加工工艺

    您把精力完全集中在您的核心竞争力。我们为您承接整个工件的项目规划，规划和实施一个可靠的工艺 – 快捷、柔性、在现场具有透明的费用和完整的文档。

  • 您想要为新的零件改造生产线？

    继续使用已有的机器能够节约时间和成本。凭借专门知识，我们能为您保证最高的工艺可靠性。我们根据您的需求为您提供个性化的支持，可以根据您的要求负责整个改建工作。

  • 您想要对您的刀具和工艺进行优化？

    您想要在您的正在运行的加工工艺中引进现代化的加工理念和创新的刀具解决方案？我们为您承接这个任务。结果:更长的刀具寿命、更高的零件质量和提高的生产率。

我们的规划服务

  • The MAPAL specialists analyze a component in detail.

    E1 - Project analysis

    Based on raw part and finished part drawings as well as machine data, MAPAL analyses the manufacturing task in close collaboration with the customer and develops effective machining strategies for all steps.

    The project analysis includes:
    • Machining proposals for all machining steps
    • Tool list
    • Tool sketches
    • Feasibility study
    • Harmonisation with the machine situation
    • Preparation of bore and surface plans

  • Well-founded design of the machining process by specialists from MAPAL.

    E2 - Process design

    Irrespective of whether the focus is on flexibility or productivity: with a sound design of the machining process, MAPAL supports its customers on the way to stable, economic manufacturing.

    Elements of process design:
    • Cycle time studies
    • Definition of technology data
    • Division of process over individual machines
    • Clamping principle sketches

  • he engineering specialists at MAPAL define the optimal tools for the customer's process.

    E3 - Tool solutions

    Outstanding performance, simple handling, cost-effective reconditioning: MAPAL specifically selects or develops the best, latest, cost-effective tools for the application.

    Elements of the tool solutions module:
    • Tool design
    • Tool engineering
    • Combination tools for reducing process steps
    • Design of clamping technology
    • Tool drawings
    • Assembly, setting and balancing (at MAPAL)
    • Delivery to the place of use
    • Professional support during breaking-in

  • The engineering specialists at MAPAL adapt the documentation to the individual customer.

    E4 -Documentation

    Upon request, the documentation prepared as part of the engineering services is specifically adapted to customers' requirements. This ensures the rapid implementation of the new processes and makes future changes easier.

    Documentation services:
    • Setting plans
    • Tool plans
    • Setting and installation instructions
    • Work instructions
    • Inspection and measurement logs/reports
    • Trials logs
    • Process capability reports

  • Clamping concepts are also part of the engineering services from MAPAL.

    E5 - Fixture solutions

    With individual solutions MAPAL ensures that as many workpieces and as many machining steps as possible can be reliably machined with μ-precision in one clamping system.

    Options within the module fixture solutions:
    • Preparation of drafts
    • Engineering
    • Manufacture/buying-in
    • Assembly and commissioning
    • Technical support
    • Pre-acceptance with clamping trial

  • Tool restriction studies are part of MAPAL's engineering services.

    E6 - Tool restriction study

    To prevent collisions and to identify optimisation potential, MAPAL simulates the planned machining process in advance and based on 3D models in a virtual environment.

    Tool restriction studies comprise:
    • Collision analyses
    • 3D study
    • Optimal harmonisation of tools to fixture, workpiece and machine compartment
    • Prerequisite: virtual models of tools, workpiece, clamping fixture and machine

  • n the engineering area, MAPAL also optimizes the machining parameters of the NC programming.

    E7 - NC Programming

    To design the process as productive as possible, MAPAL optimises the machining parameters during NC programming. In this way secondary activities such as loading/unloading and tool change can be accelerated.

    Elements in the module NC programming:
    • Preparation of NC program taking into account manufacturer-specific machine functions 
    • Preparation of special milling cycles (e.g. interpolation turning, trochoidal milling) 
    • Computer-based generation of machining contours (2D/3D)
    • Customer-specific program structure

  • MAPAL takes over the commissioning and running-in of the customer process on site.

    E8 - Breaking-in and commissioning

    To help customers produce reliably and without scrap, MAPAL offers to take over the commissioning and the breaking-in of the process on-site. If the schedule is tight, breaking-in can also be undertaken in the MAPAL technology centre.

    ​​​​​​​Services for breaking-in and commissioning:
    • Checking and logging the machine geometry
    • Installation of NC technology
    • Breaking-in the complete machining process
    • Preparation and implementation of process capability study
    • Transfer of process to the customer

  • MAPAL supports its customers at the start of production.

    E9 - Start-up support

    On-site support is also available as the production starts up. To guarantee a manufacture as productively and economically as possible, the machining specialists continuously check the tool lives and cutting data for the tools.

    ​​​​​​​Options of start-up support:
    • Support for production start-up
    • Troubleshooting
    • Technical support
    • Training on operation, programming and process sequence

  • The Technology Expert Team at MAPAL develops complete machining solutions for the customer component.
  • The picture shows the essential tool solutions of a MAPAL complete package for machining a steering rod.
  • A real production environment is available to customers in the MAPAL technology center in Aalen.

  • Solutions for complete workpieces

    The Technology Expert Team TET service package usually comprises the engineering modules 1-4. The TET experts take over the complete planning for the workpiece; customers and profit from MAPAL's engineering experience.

  • Process design and implementation from a single source: re.tooling

    For initial equipping or re-tooling existing machinery, MAPAL offers the re.tooling service package. As a rule this package comprises of the modules 1–9, however it will be specifically adapted to the customers' needs.

  • Real manufacturing environment for the customer: the MAPAL technology centre

    Simulating, testing and breaking-in processes without tying up capacity, for this purpose the MAPAL technology centre offers a real manufacturing environment with 11 modern machining centres, grinding machine and high-precision measuring systems, as well as the possibility of additive manufacturing. 50 engineers and technicians support and accompany customers from the idea to implementation.