轴承盖

轴承盖由欧标EN-GJS-400-15铸铁制造

客户的初始情况

Bearing cover

  • 随着在批量加工中工件件数的增加，对工艺优化的需求也日益加大 
  • 由于轴承座外形和位置公差的不稳定而引发质量问题 

本解决方案的特点

  • 多级精镗刀具可确保在大批量加工中对轴承孔保持最佳的同轴度 
  • 软切削切向刀片具有更小的主轴功率消耗需求 
  • 多级组合解决方案，可提供高效率并可大幅降低刀具成本 
  • 通过采用可转位刀片的解决方案，也大幅缩减了切削材料的成本

轴承座

  • Roughing

    粗加工

    组合刀具  

    • 多级组合刀具，可实现最大的成本效率 
    • 镗孔和倒角相结合 

  • Grooving and deburring

    Groove milling and deburring

    Circular milling cutter

    • Circular milling cutter with indexable inserts for groove milling and reverse deburring
    • Combination tool provides short cycle times and maximum economic efficiency

ANNUAL TOOL COSTS - ROUGHING

Advantages

  • Considerable cost reduction due to stable quality
  • Ideal shape and position tolerance increases parts quality
  • The tool concept can handle growing lot sizes efficiently in series production

MEASUREMENT SERIES