• MAPAL titanium component
  • Tool overview titanium machining

Soluciones de mecanizado para titanio

Los materiales de alta resistencia y al mismo tiempo ligeros son de una importancia central en la industria de la aviación. Con novedosas combinaciones de materiales se puede seguir reduciendo el peso, al mismo tiempo que se aumenta la rigidez y la resistencia a la corrosión, así como lograr una simplificación del montaje mediante una construcción integradora. Mientras que los componentes estructurales de aluminio, titanio o aceros de alta resistencia se mecanizan en centros de mecanizado o máquinas de portal, en el montaje final el mecanizado se realiza con máquinas manuales, unidades de avance de taladrado o robots.

Programa de herramientas para el mecanizado de titanio

MAPAL overview product portfolio for titanium machining

Fresado con insertos de corte fijos
带可换刀片的铣刀
  • MAPAL NeoMill-Titan-2-Corner

    NeoMill-Titan-2-Corner

    Shoulder milling cutter
    • Shoulder milling cutter with double-edge radial indexable inserts
    • Positive basic shape for parts susceptible to vibrations
    • Cutting depths of up to 10 mm
    • Ø area: 40.00 – 100.00 mm

  • MAPAL NeoMill-Titan-2-Shell

    NeoMill-Titan-2-Shell

    Shell end face milling cutter
    • Shell end face milling cutter with double-edge radial indexable inserts
    • Ideal for deep shoulder milling and trimming with high cutting depths of up to 57 mm
    • Ø area: 32.00 – 80.00 mm

  • NeoMill-2/4-HiFeed90

    High-feed/90° shoulder milling cutter
    • Universal tool system to ensure maximum productivity
    • ø range: 16.00 - 200.00 mm

Drilling from solid
  • MEGA-Speed-Drill-Titan

    MEGA-Speed-Drill-Titan

    Solid carbide drill
    • Double-edge high-speed drill
    • Four margin lands for precise surface accuracy and cylindricity
    • Convex cutting edge with corner chamfer for high stability
    • Novel knurled profile to protect the margin lands
    • Maximum heat and wear resistance
    • Ø area: 3.00 – 20.00 mm

Reaming and fine boring
  • FixReam-FXR Titan

    FixReam-FXR

    High-performance reamers with a cylindrical shank
    • High-performance reamer made from solid carbide
    • Straight-fluted for through and blind bores
    • Left-hand fluted for through bores
    • Ideal for implementing short cycle times
    • Variety of cutting materials and coatings available
    • Ø area: 2.80 – 20.20 mm

  • MAPAL replaceable head reamer HPR

    HPR replaceable head reamer

    Replaceable head reamers with HFS connection
    • High-precision replaceable head system in a fixed design with brazed cutting edges
    • Precise radial run-out and changeover accuracy of <3 μm
    • Highest degree of economic efficiency due to modular system
    • Suitable for minimum quantity lubrication (MQL)
    • Ø area: 7.00 – 65.00 mm

Boring
  • MAPAL Titanium Boring

    Boring in titanium

    Boring tools with tangential technology
    • Component-specific custom tools for highest productivity, economic processes and stable machining concepts
    • CTHQ and FTHQ tangential indexable inserts
    • Special arc shaped land for optimal machining results at a length-to-diameter ratio >3.5xD
    • ø area: from 22.00 mm

Clamping
  • MAPAL UNIQ-MillChuck

    UNIQ Mill Chuck, HA

    Hydraulic chucks with a new design 

    • Hydraulic chuck for highly dynamic milling applications
    • This is achieved through an optimal interplay of geometric and functional properties
    • Excellent results when using tools with HA shanks
    • Process reliability – even on high-quality parts 

    To the shop

  • MAPAL UNIQ Chuck

    UNIQ DReaM Chuck, 4.5°

    Hydraulic chucks with a new design 

    • For reaming and drilling applications as well as for finishing during milling operations
    • This is achieved through an optimal interplay of geometric and functional properties
    • Outstanding surfaces as well as improved handling
    • Increasing productivity during the machining of contour-critical parts

    To the shop

  • MAPAL HydroChuck MHC

    HydroChuck MHC

    Hydraulic chuck
    • Excellent vibration dampening
    • High degree of radial run-out accuracy
    • With axial tool length adjustment

  • MAPAL MillChuck

    Mill Chuck, System HB

    Side lock chuck
    • Easy to handle thanks to use of a differential screw
    • Maximum cost-effectiveness and precision
    • Axial tool positioning can be defined using spring system
    • Decentralised coolant outlets for maximum process reliability



       
    To the shop

  • MAPAL MFS milling head holder

    MFS milling head holder

    Tool adapter for screw-in milling cutter 

    • Simple and fast clamping of screw-in milling cutters
    • Exact interaction of taper and face connection
    • Greatest possible stability and rigidity
    • Universally deployable for roughing and finishing operations

  • MAPAL HFS interchangeable head holder

    HFS replaceable head holders

    Tool adapter for HPR replaceable head reamer
    • Precise radial run-out and changeover accuracy of <3 μm
    • Taper and face connection provide the greatest possible stability and rigidity
    • Safe and easy handling
    • Suitable for minimum quantity lubrication (MQL)

  • MAPAL slip-on reamer arbor

    Milling cutter arbor

    Milling cutter arbor
    • Milling cutter arbor (MCA) with enlarged face connection
    • Ideally suited for roughing and pre-finishing operations in large diameter ranges
    • High flexibility through different lengths

  • MAPAL HSK adapter

    Adapter

    Alignment adapter module
    • For high-precision alignment of all flange modules
    • Compensation of radial run-out and angular errors of the machine spindle
    • Better surface quality and longer tool life
    • Hollow shank taper adapter and steep taper adapter available

Competence in titanium machining

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