High-performance reamers with cylindrical shank
All tools have an internal coolant supply. Through and blind bores can be machined cost-effectively and reliably in almost all workpiece materials.
The reamers can be configured individually via the configuration key stated or ordered directly from the large H7 preferred series programme.
In addition, a broad programme is available for selected FixReam as G variant. These reamers are ground in steps of one tenth with a tolerance of +4 μm on the tool diameter and are available as standard ex stock.
Custom solutions with multi-stepped tools, special coatings and geometries as well as combination solutions can be supplied in a short time.
Programme overview
High-performance reamers FixReam FXR
Depending on the diameter, the high-performance reamers FixReam have between four and eight cutting edges with internal cooling and achieve correspondingly high feed rates.
Due to the usage of different cutting materials and coatings, all workpiece materials can be machined economically and reliably in the diameter range 3.00 to 40.00 mm to IT7 without an adjustment process.
Even the extremely hard cutting materials PcBN or PCD can be used for reaming.
Short designs are available for machining in tight spaces, for example on automated lathes.
Multi-bladed reamers MonoReam MOR
The multi-bladed reamers in the MonoReam series 600, 700 and 800 offer a new, simple, high performance, standardised reaming system. They are available as fixed, expanding and finely adjustable versions. Depending on the area of application and material, they can be ordered as left-hand spiral fluted or straight fluted versions for through bores and blind bores as well as with different leads and cutting materials.
The three series are compatible with each other. It is therefore possible to change to the optimum system reamer for the specific case if general conditions change in production, for example different quantities or bore tolerances.
MonoReam Plus MRP
MonoReam Plus 系列的铰刀是专门为铸铁和钢的加工设计的。这个系列的铰刀配置拥有专利的冷却液输入。一个衬套保证了HPC 刀片的最佳冷却液供给。
铰刀的直径从 3.85 至 20.20 mm，配置整体金属陶瓷刀头 (系列 500)。从直径20.21 mm 起，刀具采用金属陶瓷换片设计 (系列 600)。产品的附加扩展是用于通孔加工的可涨类型(MRP710)。它把实体刀具的优点与可补充调整性有机地组合在一起。膨胀系统适用于在修磨前直径的膨胀。修磨后的刀具具有最初的加工能力，降低了刀具的成本。
FeedPlus FPR
多刃铰刀加工能力的一个重要指标就是刀片的数量。刀具的直径和排屑空间的位置需求是限制因素。例如，在迄今为止的40 mm 直径的刀具上只有八个刀片的位置，而现在在 FeedPlus 铰刀上可以使用16 个刀片。取决于加工任务和材料，可以采用不同的刀片材料。通过采用大数量的刀片和刀片材料的正确选择，能够在铰削加工中，达到迄今为止无法达到的加工速度。另外，由于大数量的刀片在孔壁上的支撑，保证了铰削孔获得极好的圆度。