Corps de servomoteur

Application solutions using actuating technology

Actuator housing AlSi10

Initial situation at the customer

Actuator, actuating

  • Requirements for complex contour machining met by a single tool system: Face, chamfer and diameter machining as well as taper machining 1:50 (1.1146°)
  • High requirements regarding form and length as well as IT8 tolerances

Special features of this solution

  • Internal and external machining can be handled reliably with optimal concentricity
  • Automatic tool change possible
  • Tool configuration does not affect machining times thanks to replacement tools
  • Flexible processes mean preconfiguration is possible on a setting fixture
  • It is possible to use standard tools (e.g., drills and milling cutters) in the same spindle
  • Indexable insert technology for low cutting material costs

Tool highlights

Shut-off valve, actuating tool

  • HSK-A100 with U-axis (rotating axis)
  • Internal and external machining with a mounting tool
  • Face stroke 56 mm
  • Diameter range for machining is 112 mm
  • Mounting tool can be offset in five steps for a maximum range of diameters
  • Optimal cooling lubricant supply through inner coolant channel directly onto the cutting edges

  • Actuating, actuator

  • Actuating, actuator

Actuator

优点

  • 仅通过一个刀具系统，即可实现复杂的轮廓加工并满足所要求的精度
  • 针对所有的系列型号方案，仅需两种刀具类型，因此确保了在批量加工过程中实现低切削材料成本的优势
  • 对于各种轮廓以及锥度形状1:50 (1,146°)，可以进行自由编程和修正，因此在较高偏差状态下，也可实现最大的工艺可靠性
  • 联手MAPAL的技术合作，即可实现对所有加工步骤的最佳化配置集成