Orbitrol

Orbitrol housing GG25

Initial situation at the customer

steering orbitrol housing

  • Small to medium quantities
  • High tool costs
  • High costs for subsequent mandrel honing

Special features of this solution

  • Multi-stage combination tools → Reduces tool change and associated processing costs as well as machining time
  • Quick renewal of cutting edges as inserts can be easily exchanged
  • Various workpiece material can be machined with a single tool body → Insert solutions enable maximum flexibility for small lot sizes

Spool bore

  • Machining steering orbitrol housing

    Boring

    Insert drills
    • Economical machining of connection bores and contour machining
    • Specially developed chip guiding stages ensure optimal chip flow and removal

  • Machining steering orbitrol housing

    Fine boring

    Ferramenta para acabamento fino de múltiplos estágios
    • Utilização de corte ideal para a usinagem de acabamento do furo do carretel antes do brunimento
    • Qualidade do furo e tolerâncias mútuas ideais antes do brunimento

Furo de conexão

  • Machining steering orbitrol housing

    Usinagem com controle de borda

    Mandrilamento com pastilhas intercambiáveis
    • Usinagem econômica de furos de conexão e com controle de borda
    • Os quebra-cavacos desenvolvidos especialmente garantem um fluxo de cavaco e de remoção ideais

Canal de O-Ring

  • Machining steering orbitrol housing

    Perfuração de canal axial

    Ferramenta de perfuração com pastilhas intercambiáveis
    • Manuseio fácil na produção de canais axiais de o-ring
    • Economia de tempo de ciclo significativa em comparação com operações de fresagem

ANNUAL TOOL COSTS SPOOL BORE [€]*

Zalety

  • Skrócenie kosztownego procesu honowania w otworze zaworu suwakowego dzięki idealnej obróbce wstępnej
  • Znaczne obniżenie kosztów narzędziowych w przypadku elementów o dużych wymiarach
  • Rozwiązania narzędziowe można równie łatwo zastosować w innych komponentach układu kierowniczego w przypadku dużej różnorodności obrabianych elementów

MANUFACTURING COSTS PER SPOOL BORE [€]*