The MAPAL tool programme for series production of scroll compressors.

Electrified auxiliary units

As a result of electrification in the automotive industry, more and more drive tasks
of the internal combustion engines are being performed by electrified components.
By electrifying the auxiliary units, these components can be used as required and
depending on the load, and thus contribute to reduced energy consumption. They
stand out thanks to their high reliability and low noise emissions as well as excellent
energy efficiency.

Auxiliary unit scroll compressor

An example of an electrified auxiliary unit is the scroll compressor, which is used as an electric refrigerant compressor in thermal management. Three specific machining operations on an aluminium scroll compressor for use in an electrified vehicle are presented as examples.
Sectional view of scroll compressor

FEATURES

  • Core pieces orbit and fixed scroll
  • Geometric accuracy and connection is paramount
  • Exact positioning of the spirals to each other

MACHINING REQUIREMENTS

  • High degree of shape accuracy of the spirals (≤ 20 μm)
  • High perpendicularity of flanks to base surface (≤ 20 μm)
  • Parallel alignment and flatness of ≤ 10 μm
  • Surface roughness (Rz) in the single-digit range
  • Perfect interaction between machine and tool

Processing steps on the auxiliary unit scroll compressor:

  • The combination tool finishes the recesses for the sealing grooves.

    Rainures pour éléments d'étanchéité

    • Pré-usinage et usinage final des rainures avec aléseuses en PCD à deux lames 
    • L'outil combiné permet en outre l'usinage des alésages de raccordement 
    • La répartition de la coupe réduit les forces de coupe et assure une formation optimale des copeaux 

  • The boring tool with two stages machines the bearing bore of the scroll compressor.

    Alésage précis de palier

    • Pré-usinage par fraisage circulaire avec des fraises en PCD à trois lames 
    • Usinage final avec une aléseuse en PCD à double lame et à deux niveaux, avec une division de coupe pour réduire les forces de coupe 

  • Machining of the high-precision spiral shapes with a milling cutter made of solid carbide.

    Pièces en spirale haute précision

    • Pré-usinage et usinage final avec fraises en carbure monobloc 
    • Des coupes extrêmement tranchantes assurent une grande stabilité dimensionnelle 


Otros componentes electrificados