Carcasa para el suministro energético
Se utilizan distintas carcasas para proteger los componentes electrónicos, como por ejemplo el sistema de batería o la electrónica de potencia, frente a influencias ambientales externas y para la fijación de componentes en el interior, a fin de garantizar su funcionamiento óptimo durante el accionamiento del vehículo. Los requisitos de la carcasa dependen del sistema electrónico y del concepto de propulsión. Actualmente, se utilizan diferentes materiales y procesos de fabricación.
CARACTERÍSTICAS
- Componentes inestables de paredes finas (propensos a vibraciones)
- Estructura de cubeta fundida o de bastidor con perfil hueco
- Parcialmente en aluminio con bajo contenido de silicio
- Grandes dimensiones (2 x 3 m)
- Principalmente operaciones de taladrado y fresado, y roscas
- Requisitos de precisión y superficie para pasacables y conexiones de refrigeración
Resumen de herramientas
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1 / 9Programa estándar para el mecanizado de componentes estructurales de aluminio
- Geometría de cuchilla muy positiva
- Fuerzas de corte reducidas
- Corte con pocas vibraciones
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2 / 9
OptiMill-SPM-Rough
- Low vibration roughing with deep cutting depth
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3 / 9
OptiMill-SPM
- Ideal for making openings or pockets
- Solid carbide design or with brazed PCD cutting edges
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4 / 9
OptiMill-SPM-Finish
- Finishing of great depths in one go
- Strong performance with high wraps
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5 / 9
Tritan-Drill-Alu
- Creation of core holes
- Three cutting edges for the highest feed rates
- Highest positioning accuracy through self-centring cross cutting edge
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6 / 9
MEGA-Drill-Alu
- Solid carbide drill
- Drilling with lower cycle time
- Focus on chip formation
- Effective drilling processes with a larger number of equal diameters
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7 / 9
FaceMill-Diamond-ES
- PCD face milling cutter
- Roughing and finishing of face surface
- Machining face surfaces with different stock removal using a single tool
- Roughing and finishing operations possible
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8 / 9
OptiMill-Diamond-SPM
- PCD milling cutter
- Circular milling operations of various diameters and surfaces
- Less tool changes thanks to flexible tool deployment
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9 / 9
OptiMill-Alu-HPC-Pocket
- Corner milling cutter
- Pocket milling of aluminium materials
- Optimum chip removal
- Optimum stability
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1 / 5
PCD milling cutter overview
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2 / 5
PCD milling cutter with alternately arranged cutting edges
- Low cutting forces over the entire machining depth
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3 / 5
Spiralled PCD milling cutter
- Finishing of thin-walled structures
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4 / 5
PCD Helix milling cutter
- Trimming with a large cutting depth
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5 / 5
PCD face milling cutter
- Face milling for a cutting depth of up to 10 mm
- Creation of defined surface profiles for sealing and contact surfaces
Case studies from the energy supply sector
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03.11.2022
Efficient deburring with robots
The FlyCutter from MAPAL is ideally suited for deburring battery trays. Robot manufacturer KADIA is enthusiastic about the PCD-tipped milling tool.
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11.05.2023
A strategy for battery frames
MAPAL’s electric mobility experts have designed a generic component that encompasses the main machining operations of a battery frame.
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12.07.2023
Milling instead of drilling
Why milling instead of drilling can be a sensible alternative? MAPAL shows how higher process reliability and shorter machining times can be achieved.
