Automotive

Four key areas are at the centre of the automotive industry: combustion engine, chassis & brakes, driveline and e-mobility. In all four areas, the focus is on the development of highly efficient and environmentally friendly vehicles. Improvements to the chassis and brakes are aimed at reducing weight and improving general vehicle safety. Optimisation of the driveline increases efficiency across the entire spectrum of mobility. The classic combustion engine is being further optimised in terms of emissions so that it remains attractive on the market and is also used in combined drive solutions such as hybrid vehicles or in the area of e-fuels. At the same time, focussing on e-mobility with advanced battery technology and expanding charging options will enable a significant step towards an emission-free future. These four areas complement each other to lead the automotive industry into a more sustainable future.

MAPAL develops innovations to meet the challenges of the automotive industry. These innovations are successfully used in all these areas by well-known manufacturers and their suppliers.

Market: Market

MAPAL conducts in-depth market analysis to understand industry trends, customer needs, and technological advancements. This profound insight allows MAPAL to grasp the dynamics and challenges across various industries. With this market knowledge, MAPAL identifies potential opportunities for innovations and product improvements, which form the basis for the development of tailored solutions.
Components: Components

Building on market knowledge, MAPAL focuses on identifying and analyzing key components in customers production. This includes understanding materials, machining processes and the technical requirements of the components. This specialization enables MAPAL to gain precise insights into the functioning and improvement potential of the components, which is essential for the development of effective solutions.
Solutions: Solutions

Armed with knowledge of the market and components, MAPAL develops tailored solutions precisely aligned with the specific requirements and challenges of its customers. This process includes the design, development, and implementation of innovative tools and technologies that enhance the efficiency, productivity, and sustainability of customer operations. MAPAL's solutions are based on close collaboration with customers to maximize their success.

Component range

Chassis & Brakes: Chassis & Brakes

Due to battery systems that lead to increased vehicle weight, the use of aluminum in chassis and brake components is rising. Aluminum provides both high stability and reduced weight. Simultaneously, components are continuously being developed due to innovative technologies such as "steer-by-wire" and "brake-by-wire," as well as autonomous driving. Additionally, new manufacturing methods like gigacasting/megacasting open up possibilities such as larger component dimensions, allowing parts of a body to be manufactured in a single piece.

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Internal Combustion Engine: Internal Combustion Engine

For over a century, internal combustion engines have shaped mobility. Despite strict emission standards and the emergence of alternative drives, they represent diversity and adaptability. Efficiency-enhancing technologies such as downsizing and turbocharging keep them competitive, while synthetic fuels provide them with a sustainable future potential. Despite the supremacy of e-mobility in certain regions, combustion technology will continue to drive millions of new vehicles in the future and remain an integral part of the global automotive industry.

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Electrified Mobility: E-Mobility

The automotive industry is striving for a CO2-neutral future and focusing on sustainability. It is developing alternative propulsion systems, with electric drives increasingly replacing internal combustion engines. This transformation is gradual: conventional drivetrain components continue to be optimized, and the use of hybrid drives is growing. In parallel, the production of battery electric vehicles is significantly increasing and approaching the production levels of conventional drives.

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Driveline: Driveline

The driveline is a core system in vehicles and ensures the transfer of the engine's drive energy into the vehicle's kinetic energy. Increasing electrification and new drive concepts are placing greater demands on driveline components. Due to optimised efficiency and reduced fuel consumption, the tolerance requirements are being tightened further, among other things. Whether combustion engine or purely electric drive, the driveline will be a central part of developments in the coming years. Topics such as lightweight construction and modern materials must be mastered with process reliability in high production volumes. One example is the integration of the gearbox into the e-axles in a multi-stage design.

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Servicios de MAPAL

Con el módulo de servicios de ingeniería, MAPAL garantiza una fabricación rápida, precisa y segura. En el ámbito de logística y mantenimiento se pueden descubrir más potenciales de ahorro. Y en el ámbito de la formación, MAPAL se asegura de que el conocimiento especializado reunido está disponible de forma íntegra y transparente para el cliente, lo cual le permite avanzar de forma decisiva frente a la competencia.

En todas las ofertas de servicios de MAPAL, todos los procesos y la asistencia amplia están orientados a la industria 4.0, siempre con el objetivo de contribuir de forma importante a la fabricación fluida, productiva y económica por parte del cliente.

Ventajas:

Soluciones completas para piezas de trabajo, incluyendo herramientas, dispositivos, programa CN y puesta en servicio
Diseño del proceso completo e implementación de un solo proveedor
Asistencia en sitio rápida y flexible en todo el mundo
Tecnología de herramientas eficiente y con optimización de costes
Adaptación óptima entre la herramienta, la pieza de trabajo, el dispositivo y la máquina
Máxima calidad de producción, seguridad del proceso y rentabilidad desde el principio
Ejecución rápida desde la planificación hasta la implementación con la máxima seguridad de planificación

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Your direct contact

Matthias Winter from the Automotive Market Segment Management at MAPAL.

Persona de contacto

Matthias Winter Gestión de segmentos de mercado Automotor matthias.winter@mapal.com +49 7361 585 3360