Neue Fräswerkzeuge für maximale Effizienz in der Serienfertigung
MAPAL bietet unter anderem mit dem NeoMill-16-Finish und NeoMill-16-Face neue Lösungen für die Bereiche Semifinish- und Schlichtbearbeitung
MAPAL erweitert die NeoMill-Familie in den Bereichen Semifinish- und Schlichtbearbeitung für Stahl- und Gusswerkstoffe sowie bei der Schruppbearbeitung von Aluminiumbauteilen.
Pünktlich zur EMO 2025 in Hannover hatte MAPAL das NeoMill-Fräsprogramm um drei neue Baureihen erweitert, die gezielt auf die Anforderungen der Serienfertigung zugeschnitten sind: NeoMill-16-Finish, NeoMill-16-Face und NeoMill-Alu-Rough. Alle drei Fräserbaureihen stehen für hohe Wirtschaftlichkeit und Prozesssicherheit sowie nachhaltige Fertigung – und fügen sich somit nahtlos in das bestehende Portfolio ein.
NeoMill-16-Finish: Planfräser für die Schlichtbearbeitung auf neuem Niveau
The NeoMill-16-Finish was developed for finishing tasks where requirements on surface finish and dimensional accuracy are high. With the combination of the pre-machining insert ONMU05 with 16 cutting edges and the OFGW07indexable insert with eight cutting edges for finishing, MAPAL offers a unique system with complete process reliability. The face milling cutters are available in standard sizes in the diameter range from 63 to 200 mm and enable easy setting of the finishing inserts. This makes surface qualities of up to Rz 4 µm possible.
NeoMill-16-Face: Efficiency in pre-machining for face milling
The NeoMill-16-Face is joining the portfolio for pre-machining. Cost-effectiveness is in focus here, too: the ONMU05 plate with 16 cutting edges ensures low costs per part and stable machining. The tools are available in diameters from 32 to 100 mm and are particularly suitable for series production of cast-iron and steel components with low stock removals (up to 2 mm).
NeoMill-Alu-Rough: Flexibility for aluminium machining
With the shoulder milling cutter and shell end face milling cutter NeoMill-Alu-Rough, MAPAL offers an innovative solution for roughing cast aluminium components in the automotive, aerospace and mechanical engineering industries. In the standard range, milling cutters with a single row of inserts are available at diameters from 50 to 160 mm. The NeoMill-Alu-Rough is available with multiple rows of inserts as a shell end face milling cutter with diameters of 63, 80 and 100 mm. Customer-specific tool solutions can also be configured. The combination of large chip spaces, tangential indexable inserts and a wide selection of cutting materials (PCD, coated or uncoated carbide, CVD diamond) ensure reliable chip removal and high stability – even with large chip volumes.
With the NeoMill programme, MAPAL has successfully served the milling tool market for series production for many years. With the newly developed NeoMill-16-Finish, NeoMill-16-Face and NeoMill-Alu-Rough series, the tool specialist is emphasising its expertise in the semi-finishing and finishing of steel and cast-iron materials and the roughing of aluminium.
The technology addresses the requirements of modern machining processes and is cost-effective, technically refined and easy to integrate.
