新一代液压膨胀卡盘
液压磨削卡盘和液压DReaM卡盘4.5°均获得了设计奖
两种静液膨胀卡盘系列 – Hydro Mill Chuck 和 Hydro DReaM Chuck – 全面的技术设计是对质量和功能的双重承诺。而正是通过最佳的几何和功能特性的互相协作才得以达到这样的效果。
Function meets design – Industrial design with added value
The newly-developed hydraulic clamping system enables high machining parameters through excellent stability and accuracy. It minimises self-excited vibration so that clamped tools are not exposed to micro-vibration. This in turn leads to a reduced spindle load of up to 15 percent, enables a significantly longer tool life and guarantees optimal surface quality.
In addition, the brilliant surface which MAPAL creates using a specially developed polishing process ensures that the chucks are more resistant to dirt and corrosion. Users can safely clamp the tool in the holder with little force requirement. This is ensured by “foolproof handling”, i.e. simple and self-explanatory handling of the chucks. This saves a considerable amount of time compared to other clamping mechanisms, especially with the UNIQ DReaM Chuck, 4.5°.
In addition, the brilliant surface which MAPAL creates using a specially developed polishing process ensures that the chucks are more resistant to dirt and corrosion. Users can safely clamp the tool in the holder with little force requirement. This is ensured by “foolproof handling”, i.e. simple and self-explanatory handling of the chucks. This saves a considerable amount of time compared to other clamping mechanisms, especially with the UNIQ DReaM Chuck, 4.5°.
With DirectCool, a configuration option is available to ensure optimal cooling even for tools without internal cooling. The decentralized DirectCool technology supports thermal stability during machining and contributes to consistently high precision and extended tool life, further enhancing process reliability.
Optimal interplay of geometric and functional properties
-
1 / 6Design philosophy
FEM-supported contours for maximum rigidity with minimum use of resources -
2 / 6
Polished surface
Maximum resistance to corrosion and dirt -
3 / 6
Reduced tightening torque
Reduction of non-productive time and ergonomic handling -
4 / 6
Signature elements
Information on function and product -
5 / 6
Blue actuator screw
- Optical control element – foolproof
- Reduced risk of errors and accidents
-
6 / 6
DirectCool
- Integrated coolant outlets
- Decentralised cooling
- Same tool restriction
Hydro clamping chuck - UNIQ Mill Chuck
Reliable. Dynamic. Agile.
The hydraulic UNIQ Mill Chuck is specially designed for clamping milling tools with an HA shank. Due to the high temperature resistance of 80 °C even with very long milling cycles, it impresses with highly dynamic milling applications such as SPM (Structural Part Machining), HSC (High Speed Cutting) or HPC (High Performance Cutting) of high-quality components with excellent process reliability and a high material removal rate. Universal application for roughing, semi-finished and finishing operations.
Top 3 Features
- High thermal stability of 80 °C even with very long milling cycles (over 240 minutes)
- For high-performance milling operations up to max. 33,000 revolutions per minute
- Maximum process reliability and tool life due to award-winning industrial design
At a glance
- Hydraulic chuck for highly-dynamic milling applications
- Optimal interplay of geometric and functional properties
- Excellent results when using tools with HA shanks
- Highest process reliability even with high-quality parts
Hydro clamping chuck - UNIQ DReaM Chuck, 4.5°
Visionary. Flexible. Economical.
The UNIQ DReaM Chuck, 4.5° is ideally suited for reaming and drilling applications as well as for use with finishing milling cutters. Thanks to the clamping initiation in the hollow shank taper flange, it enables maximum rigidity with minimal use of material at minimal tool restriction. The outer contour of the UNIQ DReaM Chuck is based one to one on DIN 69882-8 for heat shrink chucks. This means that the advantages of hydraulic expansion technology can be transferred to these applications.
Top 3 Features
- Hydraulic chuck with the original dimensions of a shrink chuck (DIN contour with 4.5°)
- Application-oriented system design
- Maximum process reliability and tool life due to award-winning industrial design
At a glance
- For reaming and drilling applications as well as for finishing during milling operations
- Optimal interplay of geometric and functional properties
- Outstanding surfaces with improved handling at the same time
- Maximum flexibility and productivity when machining contour-critical parts
- Designed to meet the requirements of a wide range of markets such as the die and ?mould sector, aerospace and the automotive sector
Further articles from the section UNIQ
-
25.11.2025
UNIQ hydraulic expansion chuck enhanced with DirectCool cooling channel
MAPAL expands the UNIQ hydraulic expansion chucks with DirectCool, delivering maximum efficiency, consistent machining quality, and economic benefits.
-
26.02.2025
Another design award for the UNIQ hydraulic chucks from MAPAL
Following the iF Design Award and the Good Design Award, the UNIQ hydraulic chucks from MAPAL have also been honoured with the Green Design Award, which focuses on sustainability.
-
28.04.2021
Market segments are defining the clamping technology of the future
In the interview, Dennis Minder and Jochen Schmidt explain the new structures in clamping technology at MAPAL and the great advantages of the new hydraulic expansion technology.
-
11.11.2020
New generation of clamping devices - UNIQ Mill Chuck & UNIQ DReaM Chuck, 4.5°
Since November 2020, the first two series of MAPAL chucks have been available in the new design which is already winning awards.
