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Tool program for titanium machining

Competence in titanium machining

Aerospace

Aerospace

Titanium and titanium alloys are predestined for use in aerospace. High demands are placed on workpiece material strength and corrosion resistance in relation to their specific weight. This results in a wide range of applications extending from small mechanically processed structural parts to load-bearing parts in the fuselage or blades in the engine.

Machining example torsion link

1__Fine boring tool 2__NeoMill-Titan-2-Shell 3__MEGA-Speed-Drill-Titan 4__OptiMill-Titan-HPC 5__FixReam

• 
  1 / 5

  Fine boring tool

  • Arrangement of the cutting edges
  • Perfect concentricity of the bores
  • Optimal surface roughness
  • Perfect bore geometry
  • Stable machining thanks to guide pads
  • High accuracy of repetition and easy tool setting
• 
  2 / 5

  NeoMill-Titan-2-Shell

  • Maximum machining rates
  • Optimum chip removal
  • Very quiet running
  • Variable cooling concept
  • Cutting edges with various corner radii can be deployed
  • Variety of cutting materials available
• 
  3 / 5

  MEGA-Speed-Drill-Titan

  • 140° point angle
  • Little development of built-up edge due to extremely smooth coating
  • Four margin lands (best roundness values)
  • Convex cutting edge
  • Internal coolant supply
  • Newly designed chip flute (optimal chip removal)
  • Efficient coolant flow (avoids friction and heat at the cutting edge)
• 
  4 / 5

  OptiMill-Titan-HPC

  • Special edge preparation (stable cutting edge)
  • Optimal pitch (stable cut, smooth running)
  • Core rise for more stability
• 
  5 / 5

  FixReam

  • Solid carbide or brazed design
  • Bore quality: H7
  • DLC coating for optimal performance
  • Configurable diameter
  • Design for through or blind bores
  • Suitable for minimum quantity lubrication (MQL)

• 1__Fine boring tool 1__Fine boring tool
• 2__NeoMill-Titan-2-Shell 2__NeoMill-Titan-2-Shell
• 3__MEGA-Speed-Drill-Titan 3__MEGA-Speed-Drill-Titan
• 4__OptiMill-Titan-HPC 4__OptiMill-Titan-HPC
• 5__FixReam 5__FixReam

Machining example hingeline

1__Deburring tools made from solid carbide 2__NeoMill-Titan-2-Corner 3__MEGA-Speed-Drill-Titan 4__TTD replaceable head drill, custom drill, boring bar 5__OptiMill-Titan-HPC 6__OptiMill-Tro-Titan

• 
  1 / 6

  Deburring tools made from solid carbide

  With these custom tools in a special spherical shape, the bore entrance and exit of the main bore as well as the fixing bore are deburred through circilar milling.
• 
  2 / 6

  NeoMill-Titan-2-Corner

  • High machining rates
  • Very quiet running
  • Cutting edges with various corner radii can be deployed
  • Variety of cutting materials available
• 
  3 / 6

  MEGA-Speed-Drill-Titan

  • Extends tool life by 30% compared to previous solutions
  • Drilling specialist for high cutting speeds and feed rates
  • Short cycle times
• 
  4 / 6

  TTD replaceable head drill, custom drill, boring bar

  • TTD replaceable head drill for piloting the first lug
  • Custom drill with additional guide element at the neck for medium machining of lugs from both sides
  • Bearing-guided boring bar for precise finishing of the main bore from one side
• 
  5 / 6

  OptiMill-Titan-HPC

  • Increases tool life by 35%
  • Perfect solution for roughing, medium machining and finishing
  • Excellent price-performance ratio
  • Fits Mill Chuck, System HB
  • Optimal pitch (stable cut, smooth running)
  • Core rise for more stability
• 
  6 / 6

  OptiMill-Tro-Titan

  • Extends tool life by 10% compared to previous solutions
  • High removal rates possible
  • Unequal spacing of the cutting edges
  • Special coating to avoid deposits
  • Specially designed chip flute for optimum chip removal

• 1__Deburring tools made from solid carbide 1__Deburring tools made from solid carbide
• 2__NeoMill-Titan-2-Corner 2__NeoMill-Titan-2-Corner
• 3__MEGA-Speed-Drill-Titan 3__MEGA-Speed-Drill-Titan
• 4__TTD replaceable head drill, custom drill, boring bar 4__TTD replaceable head drill, custom drill, boring bar
• 5__OptiMill-Titan-HPC 5__OptiMill-Titan-HPC
• 6__OptiMill-Tro-Titan 6__OptiMill-Tro-Titan

Machining example valve housing

1__Solid carbide drill 2__Boring tool with interchangeable blades 3__Boring tool made of solid carbide with four edges 4__HPR replaceable head reamer with six edges 5__Solid carbide drill with three edges 6__Boring tool made of solid carbide with four edges 7__HPR reamer with six edges

• 
  1 / 7

  Solid carbide drill

  • For difficult drilling applications
  • Innovative lead geometry for good chip removal and low cutting pressure
  • Significantly more performance, up to twice the feed rate compared to previous solutions
• 
  2 / 7

  Boring tool with interchangeable blades

  • Three-stage boring tool for medium machining
  • No setting of cutting edges necessary
  • Economical tool concept for roughing bores
  • High machining rates possible
  • Indexable inserts with excellent thermal stability
• 
  3 / 7

  Boring tool made of solid carbide with four edges

  • Long tool life thanks to special coating
  • Coating protects the cutting edges against high temperatures and excessive wear and tear
  • The internal coolant supply and chip channel geometries ensure efficient chip removal
• 
  4 / 7

  HPR replaceable head reamer with six edges

  • Perfect concentricity of the bores
  • High feed rate possible and therefore less machining time
  • Adjustable adapter enables precise tool settings and eliminates spindle errors
  • Complete finishing in a single step
• 
  5 / 7

  Solid carbide drill with three edges

  • Special triple-edge geometry
  • Perfect positioning of the drill
  • Highly suitable for inclined bore entrances or cross bores
• 
  6 / 7

  Boring tool made of solid carbide with four edges

  • Special geometry
  • Stable machining
  • Optimal guide into the bore
  • Four cutting edges ensure the right geometry of the bore prior to finishing
• 
  7 / 7

  HPR reamer with six edges

  • Can be repaired by desoldering/soldering the blades
  • Perfect roundness of the bore due to the matching multi-cutting edge geometry
  • Internal cooling ensures effective chip transport

• 1__Solid carbide drill 1__Solid carbide drill
• 2__Boring tool with interchangeable blades 2__Boring tool with interchangeable blades
• 3__Boring tool made of solid carbide with four edges 3__Boring tool made of solid carbide with four edges
• 4__HPR replaceable head reamer with six edges 4__HPR replaceable head reamer with six edges
• 5__Solid carbide drill with three edges 5__Solid carbide drill with three edges
• 6__Boring tool made of solid carbide with four edges 6__Boring tool made of solid carbide with four edges
• 7__HPR reamer with six edges 7__HPR reamer with six edges

Automotive

Automotive

Lower weight means lower fuel consumption resulting in fewer emissions. Therefore, many different applications for titanium materials can be found in automotive engineering. Starting with engine components, through to transmission parts and suspension elements as well as exhausts. The automotive manufacturers’ objective is to make vehicles lighter and therefore more environmentally friendly.

Machining example control arm

1__MEGA-Speed-Drill-Titan 2__OptiMill-Titan-HPC 3__HPR replaceable head reamer 4__NeoMill-Titan-2-Shell

• 
  1 / 4

  MEGA-Speed-Drill-Titan

  • Extends tool life by 30% compared to previous solutions
  • Drilling specialist for high cutting speeds and feed rates
  • Short cycle times
• 
  2 / 4

  OptiMill-Titan-HPC

  • Four-edge roughing milling cutter
  • Polished chip flute
  • Heat-resistant high-performance coating
  • Unequal cutting edge (smooth cut)
• 
  3 / 4

  HPR replaceable head reamer

  • Radial run-out and changeover accuracy less than 3 μm
  • Easy to handle
  • Maximum precision and productivity
  • Internal coolant supply to directly cool the cutting edges
  • Particularly economical (replaceable head)
• 
  4 / 4

  NeoMill-Titan-2-Shell

  • Maximum machining rates
  • Optimum chip removal
  • Very quiet running
  • Variable cooling concept
  • Cutting edges with various corner radii can be deployed
  • Variety of cutting materials available

• 1__MEGA-Speed-Drill-Titan 1__MEGA-Speed-Drill-Titan
• 2__OptiMill-Titan-HPC 2__OptiMill-Titan-HPC
• 3__HPR replaceable head reamer 3__HPR replaceable head reamer
• 4__NeoMill-Titan-2-Shell 4__NeoMill-Titan-2-Shell

Medical technology

Medical technology

Titanium is practically the perfect workpiece material for medical technology as it can be implemented extensively due to its bio-compatibility (i.e. its stability in biological surrounding – anti-allergenic), low thermal conductivity and anti-magnetic behaviour.

Machining example hip joint

1__OptiMill-Tro-Titan

• 
  1 / 1

  OptiMill-Tro-Titan

  • Heat-resistant high-performance coating
  • Specially designed chip flute for optimum chip removal
  • Heat reduction in the cutting zone

• 1__OptiMill-Tro-Titan 1__OptiMill-Tro-Titan

Machining example bone plates

1__OptiMill-Tro-Titan 2__MEGA-Speed-Drill-Titan

• 
  1 / 2

  OptiMill-Tro-Titan

  • Heat-resistant high-performance coating
  • Specially designed chip flute for optimum chip removal
  • Heat reduction in the cutting zone
• 
  2 / 2

  MEGA-Speed-Drill-Titan

  • Extends tool life by 30% compared to previous solutions
  • Drilling specialist for high cutting speeds and feed rates
  • Short cycle times

• 1__OptiMill-Tro-Titan 1__OptiMill-Tro-Titan
• 2__MEGA-Speed-Drill-Titan 2__MEGA-Speed-Drill-Titan

• Contact

  Dr. Piotr Tyczynski Global Head of Segment Management Aerospace & Composites piotr.tyczynski@mapal.com Phone: +48 607 767 066