Large series with combination tools for highest requirements and productivity
Valve housing AlMgSi-T6
Initial situation at the customer
- Very high quantities
- High cycle time requirements
- High hourly rates
- High demand for process reliability
- High demands on quality of surface, shape and position tolerances
- Burr-free / scoring-free machining
Special features of this solution
- Ideal chip breaking due to special cutting geometries
- Perfect surfaces and contact ratios due to high-quality PCD finish tools (Rz = 1 μm)
- Combination tool for optimum process design and cycle time reduction
Tool highlights for pneumatic valve housings
Stepped bores
- Solid carbide-multi-stepped tool with special multicut technology and chip guiding stage for ideal chip control and frequent re-grinding capability
Solution in one processing step for cone contours
- PCD step drill for the process-reliable machining of cone contours as solution in one processing step
轮廓加工
- 多级聚晶金刚石-组合刀具
- 对于要求高的轮廓加工实现最高生产率和同轴度
控制刃口加工
- PCD(聚晶金刚石)圆盘铣刀可实现最高表面质量和完美匹配的控制刃口
优点
- 预加工和精加工之间的流程精确地协调配合
- 减少的非加工时间
- 在提高质量的同时节省了加工循环时间
- 在批量生产过程中提高了工艺的可靠性
- 在PCD(聚晶金刚石) 或整体硬质合金刀具的开发和生产方面拥有多年的经验,可以根据不同的要求实现最佳的工艺设计