Corpo attuatore
Soluzioni applicative con tecnologia di movimentazione interna
Corpo attuatore in AlSi10
Situazione di partenza del cliente
- Necessità di una complessa lavorazione dei profili attraverso un unico sistema di utensili: Sfacciatura, fresatura e lavorazione del diametro, oltre a lavorazione conica 1:50 (1,1146°)
- Elevati requisiti di tolleranza di forma e posizione nonché di tolleranza IT8
Special features of this solution
- Internal and external machining can be handled reliably with optimal concentricity
- Automatic tool change possible
- Tool configuration does not affect machining times thanks to replacement tools
- Flexible processes mean preconfiguration is possible on a setting fixture
- It is possible to use standard tools (e.g., drills and milling cutters) in the same spindle
- Indexable insert technology for low cutting material costs
Tool highlights
- HSK-A100 with U-axis (rotating axis)
- Internal and external machining with a mounting tool
- Face stroke 56 mm
- Diameter range for machining is 112 mm
- Mounting tool can be offset in five steps for a maximum range of diameters
- Optimal cooling lubricant supply through inner coolant channel directly onto the cutting edges
Advantages
- Complex contours and required accuracy handled by a single tool system
- Low cutting material costs in series production as only two tool types are required for all variants
- Maximum process reliability despite high variance as contours and taper shape 1:50 (1.146°) are freely programmable and can be corrected
- Technology partnership with MAPAL makes it possible to combine all machining steps