Alloggiamento per l’alimentazione di energia
Vengono utilizzate diverse tipologie di corpo per proteggere dai fattori ambientali esterni i componenti elettronici, come il sistema di batterie o l’elettronica di potenza, e per fissare i componenti all’interno dell’abitacolo garantendone il funzionamento corretto quando il veicolo è in funzione. I requisiti di tali corpi dipendono dal sistema elettronico e dal sistema di trazione. Attualmente si impiegano diversi materiali e processi di produzione.
CARATTERISTICHE
- Componenti instabili dalle pareti sottili (suscettibili alle vibrazioni)
- Struttura a vasca colata o a telaio dotata di profili cavi
- Alluminio parzialmente a basso contenuto di silicio
- Di grandi dimensioni (2 x 3 m)
- Principalmente operazioni di foratura, fresatura e filettatura
- Requisiti di precisione e di superficie per i passacavi e i collegamenti di raffreddamento
Aperçu de l'outil
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1 / 9Programme standard pour l'usinage de composants structurels en aluminium
- Géométrie de coupe très positive
- Réduction des forces de coupe
- Coupe à faible vibration
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2 / 9
OptiMill-SPM-Rough
- Ébauche à faible vibration et grande profondeur de coupe
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3 / 9
OptiMill-SPM
- Idéal pour la réalisation de percées ou de poches
- Conception en carbure monobloc ou PCD brasé
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4 / 9
OptiMill-SPM-Finish
- Finishing of great depths in one go
- Strong performance with high wraps
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5 / 9
Tritan-Drill-Alu
- Creation of core holes
- Three cutting edges for the highest feed rates
- Highest positioning accuracy through self-centring cross cutting edge
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6 / 9
MEGA-Drill-Alu
- Solid carbide drill
- Drilling with lower cycle time
- Focus on chip formation
- Effective drilling processes with a larger number of equal diameters
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7 / 9
FaceMill-Diamond-ES
- PCD face milling cutter
- Roughing and finishing of face surface
- Machining face surfaces with different stock removal using a single tool
- Roughing and finishing operations possible
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8 / 9
OptiMill-Diamond-SPM
- PCD milling cutter
- Circular milling operations of various diameters and surfaces
- Less tool changes thanks to flexible tool deployment
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9 / 9
OptiMill-Alu-HPC-Pocket
- Corner milling cutter
- Pocket milling of aluminium materials
- Optimum chip removal
- Optimum stability
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1 / 5
PCD milling cutter overview
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2 / 5
PCD milling cutter with alternately arranged cutting edges
- Low cutting forces over the entire machining depth
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3 / 5
Spiralled PCD milling cutter
- Finishing of thin-walled structures
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4 / 5
PCD Helix milling cutter
- Trimming with a large cutting depth
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5 / 5
PCD face milling cutter
- Face milling for a cutting depth of up to 10 mm
- Creation of defined surface profiles for sealing and contact surfaces
Case studies from the energy supply sector
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03.11.2022
Efficient deburring with robots
The FlyCutter from MAPAL is ideally suited for deburring battery trays. Robot manufacturer KADIA is enthusiastic about the PCD-tipped milling tool.
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11.05.2023
A strategy for battery frames
MAPAL’s electric mobility experts have designed a generic component that encompasses the main machining operations of a battery frame.
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12.07.2023
Milling instead of drilling
Why milling instead of drilling can be a sensible alternative? MAPAL shows how higher process reliability and shorter machining times can be achieved.
