Soluzioni di asportazione truciolo per il titanio

I materiali altamente resistenti e leggeri allo stesso tempo hanno un ruolo centrale nell’aeronautica. La combinazione di materiali innovativi contribuisce a ridurre il peso, aumentare la robustezza e la resistenza alla corrosione e semplificare l’assemblaggio grazie a un design integrativo. Mentre i componenti strutturali in alluminio, titanio o acciai ad alta resistenza vengono processati su centri di lavorazione o macchine a portale, l’assemblaggio finale viene eseguito da macchine a guida manuale, unità di avanzamento o robot.

Assortimento di utensili per la lavorazione del titanio

MAPAL overview product portfolio for titanium machining

Fresatura con taglienti fissi

OptiMill-Titan-HPC
Frese a spallamento retto
Frese a spallamento retto a quattro taglienti per sgrossatura e finitura del titanio
La speciale preparazione dei taglienti garantisce superfici perfette
Eccellente stabilità dell’utensile grazie al grande diametro del nucleo e alla sua posizione rialzata rispetto al codolo
Diversi raggi d’angolo disponibili
Range di Ø: 6,00 - 25,00 mm
OptiMill-Tro-Titan
Frese per lavorazioni trocoidali
Fresa per lavorazioni trocoidali a cinque taglienti
Massimo volume di asportazione di materiale e superfici di qualità superiore
Passo differenziato ottimizzato
Elemento di taglio sottoposto ad equilibratura di precisione per proteggere il mandrino della macchina e garantire elevata durata
Profondità di passata assiale fino a 3xD
Range di Ø: 6,00 - 25,00 mm

Frese con taglienti sostituibili

NeoMill-Titan-2-Corner
Frese a spallamento retto
Frese a spallamento retto con inserti a fissaggio radiale a due taglienti
Forma base positiva per la lavorazione di componenti sensibili alle vibrazioni
Profondità di passata assiale fino a 10 mm
Range di Ø: 40,00 - 100,00 mm
NeoMill-Titan-2-Shell
Frese cilindriche frontali
Frese cilindriche frontali con inserti a fissaggio radiale a due taglienti
Soluzione ideale per la fresatura a spallamento retto profonda e per la rifilatura con elevate profondità di passata assiale fino a 57 mm
Range di Ø: 32,00 - 80,00 mm
NeoMill-2/4-HiFeed90
Frese a spallamento retto/90° a elevato avanzamento
Sistema di utensili universale per la massima produttività
Range di ø: 16,00 - 200,00 mm

Foratura

MEGA-Speed-Drill-Titan
Punta in metallo duro integrale
Punta ad elevata velocità con due taglienti
Quattro margini di guida per precisione di superficie e cilindricità esatte (classe di tolleranza raggiungibile: IT9, IT8)
Tagliente convesso con margine angolare per la massima stabilità
Innovativo profilo a zigrinatura incrociata per la protezione dei margini di guida
Massima resistenza all’usura e al calore
Range di Ø: 3,00 - 20,00 mm

Alesatura e barenatura di precisione

FixReam-FXR
Alesatore ad alte prestazioni con codolo cilindrico
Alesatore ad alte prestazioni in metallo duro integrale
Con scanalatura dritta per foro passante e foro cieco
Con scanalatura obliqua sinistra per foro passante
Ideale per brevi tempi di ciclo
Disponibilità in diversi materiali da taglio e rivestimenti
Range di Ø: 2,80 - 20,20 mm
Alesatori a testina intercambiabile HPR
Alesatore a testina intercambiabile con attacco HFS
Sistema a testina intercambiabile altamente preciso in versione fissa con taglienti brasati
Esatta concentricità e precisione di cambio di < 3 µm
Massima redditività grazie al concetto di modularità del sistema
Idoneo per la lubrificazione minimale
Range di Ø: 7,00 - 65,00 mm

Barenatura

Boring in titanium
Boring tools with tangential technology
Component-specific custom tools for highest productivity, economic processes and stable machining concepts
CTHQ and FTHQ tangential indexable inserts
Special arc shaped land for optimal machining results at a length-to-diameter ratio >3.5xD
ø area: from 22.00 mm

Clamping

UNIQ Mill Chuck, HA
Hydraulic chucks with a new design
Hydraulic chuck for highly dynamic milling applications
This is achieved through an optimal interplay of geometric and functional properties
Excellent results when using tools with HA shanks
Process reliability – even on high-quality parts
To the shop
UNIQ DReaM Chuck, 4.5°
Hydraulic chucks with a new design
For reaming and drilling applications as well as for finishing during milling operations
This is achieved through an optimal interplay of geometric and functional properties
Outstanding surfaces as well as improved handling
Increasing productivity during the machining of contour-critical parts
To the shop
HydroChuck MHC
Hydraulic chuck
Excellent vibration dampening
High degree of radial run-out accuracy
With axial tool length adjustment
Mill Chuck, System HB
Side lock chuck
Easy to handle thanks to use of a differential screw
Maximum cost-effectiveness and precision
Axial tool positioning can be defined using spring system
Decentralised coolant outlets for maximum process reliability

To the shop
MFS milling head holder
Tool adapter for screw-in milling cutter
Simple and fast clamping of screw-in milling cutters
Exact interaction of taper and face connection
Greatest possible stability and rigidity
Universally deployable for roughing and finishing operations
HFS replaceable head holders
Tool adapter for HPR replaceable head reamer
Precise radial run-out and changeover accuracy of <3 μm
Taper and face connection provide the greatest possible stability and rigidity
Safe and easy handling
Suitable for minimum quantity lubrication (MQL)
Milling cutter arbor
Milling cutter arbor
Milling cutter arbor (MCA) with enlarged face connection
Ideally suited for roughing and pre-finishing operations in large diameter ranges
High flexibility through different lengths
Adapter
Alignment adapter module
For high-precision alignment of all flange modules
Compensation of radial run-out and angular errors of the machine spindle
Better surface quality and longer tool life
Hollow shank taper adapter and steep taper adapter available

Competence in titanium machining

Aerospace

Aerospace

Titanium and titanium alloys are predestined for use in aerospace. High demands are placed on workpiece material strength and corrosion resistance in relation to their specific weight. This results in a wide range of applications extending from small mechanically processed structural parts to load-bearing parts in the fuselage or blades in the engine.

Machining example torsion link

1 / 5

Fine boring tool
- Arrangement of the cutting edges
- Perfect concentricity of the bores
- Optimal surface roughness
- Perfect bore geometry
- Stable machining thanks to guide pads
- High accuracy of repetition and easy tool setting
2 / 5

NeoMill-Titan-2-Shell
- Maximum machining rates
- Optimum chip removal
- Very quiet running
- Variable cooling concept
- Cutting edges with various corner radii can be deployed
- Variety of cutting materials available
3 / 5

MEGA-Speed-Drill-Titan
- 140° point angle
- Little development of built-up edge due to extremely smooth coating
- Four margin lands (best roundness values)
- Convex cutting edge
- Internal coolant supply
- Newly designed chip flute (optimal chip removal)
- Efficient coolant flow (avoids friction and heat at the cutting edge)
4 / 5

OptiMill-Titan-HPC
- Special edge preparation (stable cutting edge)
- Optimal pitch (stable cut, smooth running)
- Core rise for more stability
5 / 5

FixReam
- Solid carbide or brazed design
- Bore quality: H7
- DLC coating for optimal performance
- Configurable diameter
- Design for through or blind bores
- Suitable for minimum quantity lubrication (MQL)

Machining example hingeline

1 / 6

Deburring tools made from solid carbide

With these custom tools in a special spherical shape, the bore entrance and exit of the main bore as well as the fixing bore are deburred through circilar milling.
2 / 6

NeoMill-Titan-2-Corner
- High machining rates
- Very quiet running
- Cutting edges with various corner radii can be deployed
- Variety of cutting materials available
3 / 6

MEGA-Speed-Drill-Titan
- Extends tool life by 30% compared to previous solutions
- Drilling specialist for high cutting speeds and feed rates
- Short cycle times
4 / 6

TTD replaceable head drill, custom drill, boring bar
- TTD replaceable head drill for piloting the first lug
- Custom drill with additional guide element at the neck for medium machining of lugs from both sides
- Bearing-guided boring bar for precise finishing of the main bore from one side
5 / 6

OptiMill-Titan-HPC
- Increases tool life by 35%
- Perfect solution for roughing, medium machining and finishing
- Excellent price-performance ratio
- Fits Mill Chuck, System HB
- Optimal pitch (stable cut, smooth running)
- Core rise for more stability
6 / 6

OptiMill-Tro-Titan
- Extends tool life by 10% compared to previous solutions
- High removal rates possible
- Unequal spacing of the cutting edges
- Special coating to avoid deposits
- Specially designed chip flute for optimum chip removal

Machining example valve housing

1 / 7

Solid carbide drill
- For difficult drilling applications
- Innovative lead geometry for good chip removal and low cutting pressure
- Significantly more performance, up to twice the feed rate compared to previous solutions
2 / 7

Boring tool with interchangeable blades
- Three-stage boring tool for medium machining
- No setting of cutting edges necessary
- Economical tool concept for roughing bores
- High machining rates possible
- Indexable inserts with excellent thermal stability
3 / 7

Boring tool made of solid carbide with four edges
- Long tool life thanks to special coating
- Coating protects the cutting edges against high temperatures and excessive wear and tear
- The internal coolant supply and chip channel geometries ensure efficient chip removal
4 / 7

HPR replaceable head reamer with six edges
- Perfect concentricity of the bores
- High feed rate possible and therefore less machining time
- Adjustable adapter enables precise tool settings and eliminates spindle errors
- Complete finishing in a single step
5 / 7

Solid carbide drill with three edges
- Special triple-edge geometry
- Perfect positioning of the drill
- Highly suitable for inclined bore entrances or cross bores
6 / 7

Boring tool made of solid carbide with four edges
- Special geometry
- Stable machining
- Optimal guide into the bore
- Four cutting edges ensure the right geometry of the bore prior to finishing
7 / 7

HPR reamer with six edges
- Can be repaired by desoldering/soldering the blades
- Perfect roundness of the bore due to the matching multi-cutting edge geometry
- Internal cooling ensures effective chip transport

Automotive

Automotive

Lower weight means lower fuel consumption resulting in fewer emissions. Therefore, many different applications for titanium materials can be found in automotive engineering. Starting with engine components, through to transmission parts and suspension elements as well as exhausts. The automotive manufacturers’ objective is to make vehicles lighter and therefore more environmentally friendly.

Machining example control arm

1 / 4

MEGA-Speed-Drill-Titan
- Extends tool life by 30% compared to previous solutions
- Drilling specialist for high cutting speeds and feed rates
- Short cycle times
2 / 4

OptiMill-Titan-HPC
- Four-edge roughing milling cutter
- Polished chip flute
- Heat-resistant high-performance coating
- Unequal cutting edge (smooth cut)
3 / 4

HPR replaceable head reamer
- Radial run-out and changeover accuracy less than 3 μm
- Easy to handle
- Maximum precision and productivity
- Internal coolant supply to directly cool the cutting edges
- Particularly economical (replaceable head)
4 / 4

NeoMill-Titan-2-Shell
- Maximum machining rates
- Optimum chip removal
- Very quiet running
- Variable cooling concept
- Cutting edges with various corner radii can be deployed
- Variety of cutting materials available

Medical technology

Medical technology

Titanium is practically the perfect workpiece material for medical technology as it can be implemented extensively due to its bio-compatibility (i.e. its stability in biological surrounding – anti-allergenic), low thermal conductivity and anti-magnetic behaviour.

Machining example hip joint

1 / 1

OptiMill-Tro-Titan
- Heat-resistant high-performance coating
- Specially designed chip flute for optimum chip removal
- Heat reduction in the cutting zone

Machining example bone plates

1 / 2

OptiMill-Tro-Titan
- Heat-resistant high-performance coating
- Specially designed chip flute for optimum chip removal
- Heat reduction in the cutting zone
2 / 2

MEGA-Speed-Drill-Titan
- Extends tool life by 30% compared to previous solutions
- Drilling specialist for high cutting speeds and feed rates
- Short cycle times

Soluzioni di asportazione truciolo per il titanio

Assortimento di utensili per la lavorazione del titanio

OptiMill-Titan-HPC

OptiMill-Tro-Titan

NeoMill-Titan-2-Corner

NeoMill-Titan-2-Shell

NeoMill-2/4-HiFeed90

MEGA-Speed-Drill-Titan

FixReam-FXR

Alesatori a testina intercambiabile HPR

Boring in titanium

UNIQ Mill Chuck, HA

UNIQ DReaM Chuck, 4.5°

HydroChuck MHC

Mill Chuck, System HB

MFS milling head holder

HFS replaceable head holders

Milling cutter arbor

Adapter

Competence in titanium machining