アルミニウムの大量機械加工

超硬ソリッド製の刃先交換式インサートを備えた新しいミーリングカッター

マパールは、アルミニウムの大量ミーリング加工用の 2 つの新製品を発売し、航空宇宙産業向けのポートフォリオを拡大します。 超硬ソリッドの 2 つのミーリングカッターシリーズは、刃先交換式インサートを備えており、高性能機械での使用に特に適しています。
Das Bild zeigt drei unterschiedliche Fräser für die Hochvolumenbearbeitung von Aluminium.
  マパールはOptiMill-Alu-Wave と NeoMill-Alu-QBig と共に、EMO 2023 でアルミニウム材料の大量機械加工向けの製品の全範囲を展示します。 ©MAPAL

OptiMill®-Alu-Wave

High-volume machining at over 20 l/min.

The new solid carbide roughing cutter Opti-Mill-Alu-Wave for aluminium materials takes full advantage of the performance of the fastest machines on the market, achieving a material removal rate of up to 21 litres per minute.

The cord roughing cutter has large, flat shafts for optimal chip formation. Polished chip flutes facilitate chip removal. The three-side cutter is fitted with central cooling and a modified face geometry, which enables ramp angles up to 30 degrees. The OptiMill-Alu-Wave is not only ideal for aerospace structural parts but also for applications in the automotive field and general machine engineering. 

Diameter ranges from 12 to 25 mm with projection lengths short, medium and long are available. Further variations are configurable, so close-contour roughing is also supported.

Solid carbide milling cutter OptiMill-Alu-Wave as a side and front view

NeoMill®-Alu-QBig

Fast material removal rates with low cutting forces and high-quality surface finishes

The new indexable insert cutters NeoMill-Alu-QBig are a highly economical solution for larger diameters. They offer maximum efficiency with a material removal rate of up to 18 litres per minute. Thanks to ultra-strong bolts and a fine-balancing system, this tool boasts a spindle speed of up to 35,000 rpm. The combination of low cutting forces and high-precision indexable inserts enables high-quality surface finishes. Internal cooling and very large chip spaces ensure optimal heat dissipation and chip removal.

Depending on the application, the milling cutter is available with uncoated inserts, PVD-coated indexable inserts and CVD-diamond indexable inserts.

The tool bodies are available in a diameter range of 32 to 80 mm for hollow shank taper (HSK) or shank taper (SK) as well as mounting tool variants.

The new indexable insert cutters NeoMill-Alu- QBig

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