• Logistics services from MAPAL open up financial leeway.
  •  Two MAPAL specialists analyze a tool.
  •  MAPAL logistics experts discuss tool inventory with a customer.

Tapping available financial scope - with logistics services from MAPAL

Too many tools in the store signify unnecessary costs. Not enough will result in production stoppage. There is therefore significant potential for savings both in tool inventory and in the tool management process.
MAPAL logistics experts will help tap all the available financial scope. Depending on the customer's needs, transparency and availability of all information on the tools comes first. As monitoring and controlling the tools is the basis for efficient tool management.

The MAPAL range of logistics services ranges from the analysis of the tool inventory with suggestions for optimisation, to complete tool management. Here customers can select individual service modules or a complete service package.
 
Two MAPAL employees at a setting device.

The basis: The requirements of the customers

  • Transparently organising tool inventory

    MAPAL ensures the clear organisation and optimisation of the tool inventory based on transparent data. In this way customers avoid unnecessary machine stoppages and unnecessary capital commitment.

  • Continuously optimising inventory

    Upon request a MAPAL specialist is available on-site who provides long-term support and implements continuous measures for the optimisation of tool costs.

  • Outsourcing tool management

    In this case MAPAL staff take over the complete procurement and management of the tools at the customer's, including all tasks in the setting room.

Sustainable production: Tool management 4.0

 Toolmanagement 4.0 makes production fit for the future with digital support from the c-Com platform.
Digitalisation is bringing about completely new possibilities for tool management. 
Data and information can be provided in a much more transparent and consistent manner for all parties involved – manufacturing, purchasing, planning, tool manager and supplier. 
The overall process is much more efficient. 

MAPAL offers a digital tool management based on the c-Com open cloud platform, a product of c-Com GmbH. This gives rise to a cross-functional and group-wide technology database for companies. Redundant structures are a thing of the past.
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With Tool Management 4.0 customres profit from MAPAL's comprehensive know-how as a complete provider for machining. 

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Along with leading tool solutions and services related to the machining process, MAPAL offers highly accurate setting fixtures as well as intelligent dispensing systems developed in-house. The browser-based open cloud platform c-Com networks tool, store and production and ensures that customers can access their data in real time from anywhere. 
Applicants have full control of all costs incurred at all times. 

Technology data are entered and managed centrally. In this way it is ensured that all employees on all sites have access to the same up-to-date data at all times. Manufacturing is more efficient and the costs are reduced.

Logistics service modules

  •  A look into the tool store of a MAPAL customer.

    L1 - Inventory analysis

    To determine the customer's needs, the MAPAL experts initially analyse the existing tool inventory and tool management, and based on this analysis prepare a quotation for the optimisation.

    Inventory analysis comprises:
    • Analysis of the actual inventory situation
    • Proposal for optimisation
    • MAPAL expert team on-site

  • 图为一名员工从仓库中取出切片。

    L2 - Cataloguing

    Cataloguing the tool inventory creates a uniform, permanently retrievable pool of data. This pool of data acts as the basis for the clear organisation of the tools.

    Cataloguing services consist of:​​​​​​​
    • Consistent master data
    • Preparation of tool drawings and setting sheets
    • Preparation of planning data (minimum, maximum, re-order stock levels)

  • 图中显示的是计算器的购物篮按钮。

    L3 - 采购管理

    刀具库存管理的重要因素之一是采购管理。我们承接此责任,减轻您的员工负担。
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    • MAPAL 刀具
    • 其他制造商的刀具
    • 优化供应商

  • 图片显示的是一台磨床,上面正在对刀具进行修磨。

    L4 - 修磨

    及时修复刀具能够节约成本。我们此项服务针对各种刀具。
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    • 修复自己的刀具和外来的刀具
    • 检测与保养展开式刀具、机电产品
    • 修理

  • 使用拾取服务工具箱安全运输工具。

    L5 - 收送服务

    为了保证快速和可靠地完成修复工作,我们负责上门收取刀具,并免费把修好的刀具重新送回。
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    • 由专职司机或快递公司负责收送刀具
    • 使用 MAPAL 刀具箱安全运输

  • MAPAL 的 Unibase-M 工具分配系统。

    L6 - 刀具出库系统

    凭借我们的电子刀库,您能够对您的库存情况进行持续的监控。我们为您安装这种系统,并按照要求培训您的员工。
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    • 自动的刀具分发
    • 直观的软件
    • 可变的抽屉分格
    • 简单的订货体系

  • 图为调度员工的办公桌。

    L7 - 采购计划

    我们的采购计划将按照您的订单和加工的件数准备刀具。如此,您能够更具经济性地工作。
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    • 库存管理
    • 跟踪产量的改变
    • 连续维护库存 (最小量、最大量、警报库存)

  • 从 MAPAL 的 Unibase-M 工具分配系统中取出钻头。

    L8 - 仓库管理

    我们也可以根据要求承接仓库的全面管理工作,包括对低频次使用刀具/不使用刀具的清理和标识。
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    • 仓库清理
    • 对低频次使用刀具/不使用刀具加标识
    • 寄存仓管理

  • 图中显示的是带秒表的指针。

    L9 - 分析 & 优化

    要想在最大化的节约刀具成本,就必须把整个加工工艺都考虑进去。采用我们的工艺产品,您将获得:
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    • 每台机床的刀具成本
    • 每个零件的刀具成本
    • 刀具消耗和损坏的原因分析
    • 共同确定优化对象
    • 整个加工工艺的全面优化

  • MAPAL 员工提供技术支持。

    L10 - 技术支持

    在此层级,MAPAL 专家将为您提供长期的技术支持,负责实施现场的、持续的检查,以实现刀具成本优化。
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    • 现场的技术服务
    • 故障排除

  • 配备 MAPAL 设备的环境室模型。

    L11 - 调刀间规划

    MAPAL 作为刀具专家,将以最丰富的经验,让你从调刀室规划中获益。我们会创建可以实现精密、经济性加工的基础设施。
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    • 调刀室的规划与管理

  • 安装和装配工具是 MAPAL 物流服务的一个模块。

    L12 - 装配 & 调整

    根据您的要求,MAPAL 员工也可以长期地负责您工厂内的刀具组装和调整工作。
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    • 刀具的拆卸和组装
    • 由 MAPAL 人员按照图纸精密的调整刀具
    • 刀体保养

我们的结算方式

按照消耗

在这种结算模式中,每月月底您将获得一份当月所有使用的刀具的总结算单。从而大大减轻了您的采购部门和财务记账部门的工作。
 

平均价格

在这里,所有使用刀具价格以新刀具价格、修磨价格和可能的修磨次数为基础计算出一个平均价格。这意味着刀具成本是可预测的,是恒定的。
 

单件成本

最灵活的付费方式,确保生产成本以及年度节约。在这种模式中,刀具成本按照加工每件工件的刀具成本进行计算。在波动的生产量时,这种方式具有最佳的成本控制。