Plastic injection mould inserts
Feasibility study – cooperation between Röders GmbH and MAPAL Dr. Kress KG.
General Information
Project: Plastic injection mould inserts
Machine: Röders RXP601 DSH
Material: WR. 1.2343
Hardness: 50 ± 2 HRC
Dimensions of raw material: 200 x 120 x 90
Objectives
- Achieving surface quality and accuracy in accordance with requirements for plastic injection moulds
- Flexible tool solution from the standard range of products
- Reduction in the machining time due 5-axis simultaneous machining concept
Top facts about the machining solution
Sgrossatura ad alto avanzamento
OptiMill-3D-HF-Hardened
Lavorazione di sgrossatura efficiente tramite l’impiego di frese ad elevato avanzamento con 6 taglienti.
Lavorazione di sgrossatura efficiente tramite l’impiego di frese ad elevato avanzamento con 6 taglienti.
Elevate precisioni di superficie
OptiMill-3D-CR-Hardened
Finitura con elevata precisione di superficie e ruvidità costante con fresa a profilo torico a quattro taglienti.
Finitura con elevata precisione di superficie e ruvidità costante con fresa a profilo torico a quattro taglienti.
Efficient finishing
OptiMill-3D-CS
Increased line spacing compared to conventional ball nose milling cutters by using shoulder radius milling cutter.
Increased line spacing compared to conventional ball nose milling cutters by using shoulder radius milling cutter.
Wiper geometry
NeoMill-3D-Finish
Axial and radial wiper geometry enables greater cutting depth and higher feed rates, thus contributing to higher productivity.
Axial and radial wiper geometry enables greater cutting depth and higher feed rates, thus contributing to higher productivity.