• 四个全新设计的 MAPAL 液压卡盘。

  • HYDRO Chuck Series

新一代液压膨胀卡盘

液压磨削卡盘和液压DReaM卡盘4.5°均获得了设计奖

两种静液膨胀卡盘系列 – Hydro Mill Chuck 和 Hydro DReaM Chuck – 全面的技术设计是对质量和功能的双重承诺。而正是通过最佳的几何和功能特性的互相协作才得以达到这样的效果。
UNIQ Mill Chuck & UNIQ DReaM Chuck, 4.5° 均获得了设计奖 

    Drilling & Reaming with UNIQ DReaM Chuck

    Milling with UNIQ Mill Chuck

    Machining scroll compressor with UNIQ Mill Chuck & UNIQ DReaM Chuck

满足功能设计 - 极具附加值的工业设计

最新研发的静液膨胀夹紧系统，通过出色的稳定性和高精度可以确保对大加工参数的成功加工。它不仅将自振减小到最低，使得夹紧的刀具不受微量振动的影响。同时还降低主轴负载达15 %，由此显著延长了刀具使用寿命，并确保了最佳表面质量。


另外， MAPAL 公司经过专门研发的抛光工艺制成的光亮表面，使得该卡盘更耐腐蚀和污染的侵害。在加工中可以以很小的夹持力在刀座中夹紧刀具。通过“Foolproof-Handling”（防失误-处理）的过程控制， 实现卡盘简便和直观的操作过程。相对其它夹紧机构而言，使用Hydro DReaM Chuck, 4.5° 卡盘则意味着在加工中可以节省更多的时间。

 通过 DirectCool 提供一种配置选项，即使在没有内部冷却的工具上也能实现最佳冷却效果。DirectCool 的分散式冷却技术有助于加工过程中的热稳定性，并提高持续的高精度和工具寿命，从而进一步提升工艺可靠性。

在几何尺寸和功能特性方面的最佳配合

  • New Hydro Chuck Serie
    1 / 6

    造型语言

    通过FEM-理论支持的轮廓设计，以最小的资源投入，实现了最大的刚性
  • New Hydro Chuck Series
    2 / 6

    抛光表面

    最大的抗腐蚀-和抗污性能
  • New Hydro Chuck Series
    3 / 6

    减少了拧紧扭矩

    辅助时间显著下降
    人机工程学的操作处理
  • New Hydro Chuck Series
    4 / 6

    Signature elements

    Information on function and product
  • New Hydro Chuck Series
    5 / 6

    Blue actuator screw

    • Optical control element – foolproof
    • Reduced risk of errors and accidents
  • Uniq-DirectCool_15_01_01.jpg
    6 / 6

    DirectCool

    • Integrated coolant outlets
    • Decentralised cooling
    • Same tool restriction
    UNIQ DirectCool

Hydro clamping chuck - UNIQ Mill Chuck

Reliable. Dynamic. Agile.

The hydraulic UNIQ Mill Chuck is specially designed for clamping milling tools with an HA shank. Due to the high temperature resistance of 80 °C even with very long milling cycles, it impresses with highly dynamic milling applications such as SPM (Structural Part Machining), HSC (High Speed Cutting) or HPC (High Performance Cutting) of high-quality components with excellent process reliability and a high material removal rate. Universal application for roughing, semi-finished and finishing operations.
Hydro clamping chuck Hydro Mill Chuck

Top 3 Features

  • High thermal stability of 80 °C even with very long milling cycles (over 240 minutes)
  • For high-performance milling operations up to max. 33,000 revolutions per minute
  • Maximum process reliability and tool life due to award-winning industrial design

At a glance

  • Hydraulic chuck for highly-dynamic milling applications
  • Optimal interplay of geometric and functional properties
  • Excellent results when using tools with HA shanks
  • Highest process reliability even with high-quality parts

Hydro clamping chuck - UNIQ DReaM Chuck, 4.5°

Visionary. Flexible. Economical.

The UNIQ DReaM Chuck, 4.5° is ideally suited for reaming and drilling applications as well as for use with finishing milling cutters. Thanks to the clamping initiation in the hollow shank taper flange, it enables maximum rigidity with minimal use of material at minimal tool restriction. The outer contour of the UNIQ DReaM Chuck is based one to one on DIN 69882-8 for heat shrink chucks. This means that the advantages of hydraulic expansion technology can be transferred to these applications.
Hydro clamping chuck - DReaM Chuck 4,5°

Top 3 Features

  • Hydraulic chuck with the original dimensions of a shrink chuck (DIN contour with 4.5°)
  • Application-oriented system design
  • Maximum process reliability and tool life due to award-winning industrial design

At a glance

  • For reaming and drilling applications as well as for finishing during milling operations
  • Optimal interplay of geometric and functional properties
  • Outstanding surfaces with improved handling at the same time
  • Maximum flexibility and productivity when machining contour-critical parts
  • Designed to meet the requirements of a wide range of markets such as the die and ?mould sector, aerospace and the automotive sector

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