Lagerdeckel

Lagerdeckel aus EN-GJS-400-15

Ausgangssituation beim Kunden

Lagerdeckel

  • Anforderung an Prozessoptimierung da steigende Stückzahlen im Serienprozess
  • Qualitätsprobleme durch schwankende Form und Lage der Lagersitze

Special features of this solution

  • Multi-stepped fine boring tool guarantees optimal concentricity of the bearing bores in mass production
  • Soft-cutting tangential indexable insert requires less spindle power
  • Multi-stage combination solution offers high degree of economic efficiency and reduced tool costs
  • Low cutting material costs thanks to a solution with indexable inserts

Bearing seat

  • Roughing

    Roughing

     Combination tool

    • Multi-stage combination tool for maximum cost-effectiveness
    • Boring and chamfering combined

  • Grooving and deburring

    Groove milling and deburring

    Circular milling cutter

    • Circular milling cutter with indexable inserts for groove milling and reverse deburring
    • Combination tool provides short cycle times and maximum economic efficiency

ANNUAL TOOL COSTS - ROUGHING

Advantages

  • Considerable cost reduction due to stable quality
  • Ideal shape and position tolerance increases parts quality
  • The tool concept can handle growing lot sizes efficiently in series production

MEASUREMENT SERIES