Two MAPAL employees in production at the Altenstadt centre of competence.

Reconditioning to original quality results in major savings

Investing in long tool lives with maintenance services from MAPAL

With regard to the maintenance of precision tools, MAPAL offers a broad range of options: from reconditioning of individual tools to a complete maintenance contract for specific tools and devices. Reconditioning services is available for MAPAL tools as well as for tools from other manufacturers. As part of the repair service, MAPAL specialists also repair tool bodies that are damaged due to chipping or erosion, or that have a damaged insert seat. Upon request customers receive a measurement report that documents the precision and performance of the reconditioned tools. 

And to ensure maximum precision in the setting room, MAPAL also takes over the inspection and maintenance of mechanical or electronic actuating tools, setting and measuring devices. Telephone support and remote maintenance for MAPAL tool dispensing systems complement the maintenance services. 

Initial situation: the customer's demand

  • Continuing to use tools in original quality

    MAPAL increases the tool life and reduces the tool costs with original re-grinding and original coating. MAPAL employees pick up the tools on schedule and return them punctually, ready for use, in original quality.

  • Individually modifying tools

    Irrespective of the tools' manufacturer (MAPAL or other); irrespective of whether new or used: on request MAPAL individually adapts standard tools to customers' requirements. 

    Examples:
    • changing the diameter;
    • polishing chip flutes;
    • adapting the cutting edge geometry to the machining situation.

  • Ensuring precision and durability by means of maintenance

    To increase the service life of actuating tools, setting and measuring devices, MAPAL offers to prophylactically inspect and service them. Regular inspection and maintenance guarantee precision and process reliability in the production.

Maintenance and inspection of the complex actuating tools requires expert knowledge.

Service modules maintenance

  • A milling cutter is reground.

    M1 - Reconditioning MAPAL tool or tool from other manufacturer

    By reconditioning to original MAPAL quality the tools again achieve almost 100 % of the tool life of newly purchased tools. That saves costs.

    Scope of service:
    • Re-grinding and coating
    • Re-eroding
    • Re-tipping with indexable inserts or milling cartridges
    • Replacement of wearing parts
    • Chromium plating and re-grinding of shanks
    • Measurement report service

  • Two MAPAL specialists discuss a customer's modification request.

    M2 - Modification of tools

    Beyond delivering the original quality, MAPAL also offers to individually modify the tools for the individual production task and return them quickly and punctually.

    The service module comprises:
    • Modification of length, diameter and cutting edge geometry
    • Polishing of the chip flutes
    • Individual undercutting on shanks
    • High-performance coatings

  • 维修也是 MAPAL 维护服务的一部分。

    M3 - 维修服务

    在我们的帮助下，那些破损、腐蚀或刀片座损坏的刀体也能重获新生。我们对它们进行维修，并重新恢复其出厂精度。
    ​​​​​​​
    • 重新镀铬和重磨
    • 激光熔焊

  • 执行工具的定期维护可大大延长其使用寿命。

    M4 - 预防性检测 & 保养

    通过定期地对您的展开式刀具、调整与测量装置进行保养，我们为您提高了它们的使用寿命。从而避免了无法挽救的磨损，并保证了加工的精度和稳定性。
    ​​​​​​​
    • 功能检查
    • 更换磨损件和出故障的部件
    • 给展开式刀具做动平衡
    • 校准调整与测量装置
    • 电子设备的软件升级
    • 电话技术支持和远程维护刀具分发系统

在世界地图上，设有 MAPAL 子公司的国家以绿色标出，设有代表处的国家以浅绿色标出。

全球范围的保养服务

无论您在世界的哪个角落进行生产，您一定能够从我们的现场支持中获益：涵盖仪器维护和 MAPAL 质量的刀具修复。

高质量。均匀地快速。