Actuator housing
Application solutions using actuating technology
Actuator housing AlSi10
Initial situation at the customer
- Requirements for complex contour machining met by a single tool system: Face, chamfer and diameter machining as well as taper machining 1:50 (1.1146°)
- High requirements regarding form and length as well as IT8 tolerances
Special features of this solution
- Internal and external machining can be handled reliably with optimal concentricity
- Automatic tool change possible
- Tool configuration does not affect machining times thanks to replacement tools
- Flexible processes mean preconfiguration is possible on a setting fixture
- It is possible to use standard tools (e.g., drills and milling cutters) in the same spindle
- Indexable insert technology for low cutting material costs
Tool highlights
- HSK-A100 with U-axis (rotating axis)
- Internal and external machining with a mounting tool
- Face stroke 56 mm
- Diameter range for machining is 112 mm
- Mounting tool can be offset in five steps for a maximum range of diameters
- Optimal cooling lubricant supply through inner coolant channel directly onto the cutting edges
Vorteile
- Komplexe Konturen und geforderte Genauigkeiten durch nur ein Werkzeugsystem realisierbar
- Geringe Schneidstoffkosten im Serienprozess da nur zwei Werkzeugtypen für alle Varianten nötig
- Maximale Prozesssicherheit bei hoher Varianz, da Konturen und Kegelform 1:50 (1,146°) frei programmiert und korrigiert werden können
- Technologiepartnerschaft mit MAPAL ermöglicht das Zusammenfassen aller Bearbeitungsschritte