Machining small and large bores
There is a wide range of full bore operations in the die & mould sector: From large bores for guide pillars and deep bores for the cooling system to high-precision bores for ejector pins. MAPAL offers a comprehensive portfolio of drilling and reaming tools for the individual production steps.
Tool overview for the following machining steps:
Piloting
Deep bores for cooling systems are very common mainly in the area of plastic injection. In order to get good guidance for extra long drilling tools, it is recommended to pilot the bores with correspondingly shorter tools. MAPAL not only supplies the right products here, but also the corresponding professional support to ensure the goals in terms of roundness and precision.
Since the drilling processes are often carried out on inclined surfaces, users avoid bending and breaking the tools by piloting the bores.
Since the drilling processes are often carried out on inclined surfaces, users avoid bending and breaking the tools by piloting the bores.
Drilling from solid
Due to the multitude of bore sizes and features, the die & mould sector offers a wide range of solid drilling tools. Tap drills, guide bores for ejector pins and partial pin holes are just a few application examples.
Deep hole drilling
Deep drilling up to 40 and 50xD is very common in the die & mould sector. This type of drilling requires specialised tools. The most common are single-lip drills, with these tools being used on special drilling machines. Solid carbide drills are a real alternative for small and medium-sized components with bore diameters of up to 12 mm. The deep hole drills are equipped with two guiding chamfers and thus ensure good guidance in the bore.
リーミング
特定のピンや位置へのボーリングは、真円度や直径など高い精度が要求されます。そのため、最終的なリーミング作業が必須となります。これらの穴の前処理は、望ましい結果を得るためにリーミングツールの要求を満たす必要があります。
マパールの数十年にわたる専門知識により、特定の要件に合わせて特別に選択された幅広い製品が市場に提供されています。
面取り加工
各穴は通常、エッジのテーパーシンカーで前処理されます。面取り加工は簡単なアプリケーションですが、穴の中には特殊な表面品質が要求されるものがあります。一般的なツールはソリッドカーバイド製ですが、ハイス製もあります。マパールの革新的なテーパーシンカーは、優れた性能と高い表面品質により、皿取り加工にも有利です。
