在加工中心上的灵活珩磨
阀门外壳 EN-GJS-400-15 - 压力天平孔/珩磨加工
客户的初始情况
- 减少额外成本的要求
- 现有加工中心改装为 TOOLTRONIC
- 用于原型样板件制造以及中/小批量的珩磨加工
- 要求将珩磨流程对单独的机床不采用
解决方案的特性
- 完整的NC轴集成到机床控制系统中
- 减少制造和流程时间
- 改善的表面质量
- 更高的形状保真度
压力天平孔
通过珩磨实现精加工
- 显着减少制造和流程时间
- 更高的形状保真度
使用 TOOLTRONIC 进行珩磨
使用 MAPAL TOOLTRONIC 进行加工可以实现高表面质量和尺寸精度，同时具有最严格的制造公差和高制造灵活性。珩磨板条的磨损由非常灵敏和高精度的展开式刀具运动（EAT 系统）工艺可靠地补偿。
MAPAL TOOLTRONIC: 结构和优点
TOOLTRONIC design for machining centres:
- Machine connection
- Electronics
- Motor unit with defined connection point
- Modular connection
- Stator (stationary unit)
ADVANTAGES OF THIS HONING:
- Very tight manufacturing tolerances as well as flexibility in manufacture
- High surface quality and dimensional accuracy
- Major saving and quality potential for prototypes, small-scale and medium-scale series production
- Time-consuming re-tooling is not necessary
Advantages
- Tolerances to be achieved: Accuracy of diameter IT 6 and roundness < 5 μm
- Turning with a stationary, firmly clamped part
- Burr-free, rounded transitions possible
- Reduced/low number of custom tools
- Low-maintenance system with eccentric actuating tool (EAT system)
- Almost all machining centres can be re-tooled to MAPAL TOOLTRONIC technology
- Reclamping error due to re-tooling to honing machine no longer applies
- Complete process of compensator bore can be mapped by MAPAL (highest economic efficiency & process reliability)