Plastic injection mould inserts

Feasibility study – cooperation between Röders GmbH and MAPAL Dr. Kress KG.

General Information

Project: Plastic injection mould inserts
Machine: Röders RXP601 DSH
Material: WR. 1.2343
Hardness: 50 ± 2 HRC
Dimensions of raw material: 200 x 120 x 90

Objectives

  • Achieving surface quality and accuracy in accordance with requirements for plastic injection moulds
  • Flexible tool solution from the standard range of products
  • Reduction in the machining time due 5-axis simultaneous machining concept

加工解决方案的主要事实

高进给率的粗加工

OptiMill-3D-HF-Hardened
使用六刃高进给铣刀进行高效粗加工。

高表面精度：

OptiMill-3D-CR-Hardened
使用四刃圆角铣刀进行高表面精度和恒定粗糙度的精加工。

高效精加工

OptiMill-3D-CS
与传统的球形铣刀相比，通过使用圆弧铣刀来增加圆弧间距。

修光刃（Wiper）几何形状

NeoMill-3D-Finish
轴向和径向修光刃（Wiper）几何形状允许实现更大的切削深度和更高的进给率，从而提高生产率。