You are looking for a powerful milling cutter for your application?

AT A GLANCE

• Milling cutter range with compacted radial indexable inserts

• Face, shoulder, slot and shell end face milling cutters
• For roughing and medium machining with one tool
• Positive and negative indexable inserts made from different PVD and CVD cutting materials
   

ADVANTAGES

• Indexable inserts for maximum efficiency also in difficult machining conditions
• Very high surface quality due to indexable inserts with wiper component
• For all applications in cast iron, steel and stainless steel, as well as heat-resistant cast steel (turbocharger materials)
• High cutting volume

NeoMill® standard programme

For all milling cutters, MAPAL offers a wide range of indexable inserts – each in a positive and a negative design. In addition, there are cutting edges with a wiper portion, which achieve good surface qualities even without being set. 

The negative inserts do not have a clearance angle and can therefore be designed with cutting edges on the contact surface. If the basic shape is the same, negative inserts thus have double the number of cutting edges compared with their positive counterparts. In combination with the high tool life of the indexable inserts, this makes the negative indexable inserts particularly cost-effective.

Face milling cutters

POSITIVE BASIC SHAPE

NeoMill®-8-Face

• Eight-edged indexable insert / 45°

• First choice for P and M
• ø range: 63 - 200 mm / ap max. 5 mm
• Use for vibration-prone parts

NEGATIVE BASIC SHAPE

NeoMill®-16-Face

• 16-edged indexable insert / 45°
• First choice for K and heat-resistant cast steel
• ø range: 63 - 200 mm / ap max. 4 mm
• Low cutting forces despite a negative shape
• Maximum cost-effectiveness for face milling

Shoulder milling cutters

POSITIVE BASIC SHAPE

NeoMill®-2-Corner

• Double-edged indexable insert / 90°
• Highly suitable for P, M and K
• ø range: 20 - 63 mm / ap max. 11 mm
• Use for ramping (3-axis machining)

NeoMill®-4S-Corner

• Four-edged indexable insert / 90°
• First choice for P and M
• ø range: 40 - 160 mm / ap max. 7 mm
• More cutting edges for diameters of 40 mm and over

NEGATIVE BASIC SHAPE

NeoMill®-4-Corner

• Four-edged indexable insert / 90°
• Highly suitable for P, M, K and heat-resistant cast steel
• ø range: 25 - 100 mm / ap max. 10 mm
• Multipass milling of high shoulder dimensions
• Very low cutting forces despite a negative shape

NeoMill®-8-Corner

• Eight-edged indexable insert / 90°
• First choice for K
• ø range: 50 - 200 mm / ap max. 8 mm
• Maximum cost-effectiveness for shoulder milling

Shell end face milling cutters

POSITIVE BASIC SHAPE

NeoMill®-2-Shell

• Double-edged indexable insert / 90°
• Highly suitable for P, M and K
• ø range: 25 - 45 mm / ap max. 51 mm
• Use for ramping (3-axis machining)

NEGATIVE BASIC SHAPE

NeoMill®-4-Shell

• Four-edged indexable insert / 90°
• Highly suitable for P, M and K
• ø range: 32 - 63 mm / ap max. 62 mm
• Use of very high shoulder dimensions

High-feed milling cutters

POSITIVE BASIC SHAPE

NeoMill®-2-HiFeed

• Double-edged indexable insert, highly suitable
  for P, M and K
• ø range: 10 - 160 mm / ap max. 0,7 - 1,4 mm
• Highest possible feed per tooth (up to fz = 3.0 mm with SDMT 18)
• Screw-in milling cutters in combination with solid carbide
  extensions minimise vibrations at extreme projection lengths

NeoMill®-4-HiFeed

• Four-edged indexable insert, highly suitable
  for P, M, K and H

• ø range: 16 - 200 mm / ap max. 1 - 3,5 mm
• Very high machining rates with good process reliability
• Smooth cutting even in full slots
• Reliable machining for long projections

Applications

Download area:

1. Brake caliper
2. Swivel bearing
3. Turbocharger
4. Compressors
5. Hydraulic pump
6. Engine block
7. Valve housing
8. Transmission

Selection steps for the NeoMill® milling cutter

As a technology partner, MAPAL supports the selection and optimum use of the NeoMill® milling cutters with knowledge of tooling and processing.​​​​​​​.

Vibrationen vermeiden durch Schwingungsdämpfungssysteme

Die perfekte Lösung für Ihre Fräsanwendung