• MAPAL titanium component
  • Tool overview titanium machining

Titanium machining

In the aerospace industry, materials that are both high-strength and lightweight is the key. By making use of new combinations of materials, weight can be reduced further, strength and corrosion resistance can be increased and assembly can be simplified by using an integrated design. Whereas structural parts made of aluminium, titanium or high strength steel are machined on machining centres or gantry machines, final assembly machining is carried out by handheld machines, drill feed units or robots.

Tool program for titanium machining

MAPAL overview product portfolio for titanium machining

Milling with fixed cutting edges
  • MAPAL OptiMill-Titan-HPC

    OptiMill-Titan-HPC

    Shoulder milling cutter

    • Four-edge shoulder milling cutter for roughing and finishing titanium
    • Special cutting edge finish for optimal surfaces and edges
    • Highest degree of tool stability through maximum core dimension and core rise at the shank
    • Different corner radii available
    • Ø area: 6.00 – 25.00 mm

  • MAPAL OptiMill-Tro-Titan

    OptiMill-Tro-Titan

    Trochoidal milling cutters
    • Five-edge trochoidal milling cutter
    • Maximum material removal rate while providing an excellent surface finish at the same time
    • Optimised unequal spacing
    • Finely balanced cutting tool for protecting the machine spindle and a longer tool life
    • Cutting depth up to 3xD
    • Ø area: 6.00 – 25.00 mm

Milling cutters with replaceable cutting edges
  • MAPAL NeoMill-Titan-2-Corner

    NeoMill-Titan-2-Corner

    Shoulder milling cutter
    • Shoulder milling cutter with double-edge radial indexable inserts
    • Positive basic shape for parts susceptible to vibrations
    • Cutting depths of up to 10 mm
    • Ø area: 40.00 – 100.00 mm

  • MAPAL NeoMill-Titan-2-Shell

    NeoMill-Titan-2-Shell

    Shell end face milling cutter
    • Shell end face milling cutter with double-edge radial indexable inserts
    • Ideal for deep shoulder milling and trimming with high cutting depths of up to 57 mm
    • Ø area: 32.00 – 80.00 mm

  • NeoMill-2/4-HiFeed90

    High-feed/90° shoulder milling cutter
    • Universal tool system to ensure maximum productivity
    • ø range: 16.00 - 200.00 mm

Drilling from solid
  • MEGA-Speed-Drill-Titan

    MEGA-Speed-Drill-Titan

    Solid carbide drill
    • Double-edge high-speed drill
    • Four margin lands for precise surface accuracy and cylindricity
    • Convex cutting edge with corner chamfer for high stability
    • Novel knurled profile to protect the margin lands
    • Maximum heat and wear resistance
    • Ø area: 3.00 – 20.00 mm

Reaming and fine boring
  • FixReam-FXR Titan

    FixReam-FXR

    带有圆柱柄的高性能铰刀 
    • 整体硬质合金高性能铰刀 
    • 直槽，用于通孔和盲孔 
    • 斜向左侧开槽，用于通孔  
    • 实现短加工循环的理想选择 
    • 提供多种切削材质和涂层 
    • ø-范围：2.80 – 20.20 mm 

  • MAPAL replaceable head reamer HPR

    快换式铰刀 HPR

    带有HFS结构的快换式铰刀 
    • 固定设计的高精度可更换刀头系统带钎焊切削刃 
    • 精确的径向跳动和转换精度 < 3 μm 
    • 模块化系统设计实现最高的经济效率 
    • 适用于微量润滑 (MQL) 
    • ø-范围：7.00 - 65.00 mm 

镗孔
  • MAPAL Titanium Boring

    钛合金镗削

    采用切向技术的镗刀 
    • 针对特定组件加工的专用刀具，可实现最高的生产率、经济的工艺流程和稳定的加工方案 
    • 切向可转位刀片CTHQ 和 FTHQ 型 
    • 通过带圆弧韧带获得达到长径比 > 3.5xD的最佳加工的效果 
    • ø-范围：从22.00 mm起 

夹紧
  • MAPAL UNIQ-MillChuck

    UNIQ Mill Chuck, HA

    全新设计的液压刀柄  

    • 液压膨胀卡盘，用于高动态铣削加工  
    • 在几何尺寸和功能特性方面的最佳配合 
    • 使用带 HA-刀柄的刀具获得优质的加工效果 
    • 即使面对高品质的结构组件，也可确保最高的过程安全性  

    直接点击商店

  • MAPAL UNIQ Chuck

    UNIQ DReaM Chuck, 4.5°

    全新设计的液压刀柄 

    • 用于进行铰孔和钻孔加工，以及在铣削加工中的精加工工序 
    • 在几何尺寸和功能特性方面的最佳配合 
    • 在处理方式改善的同时，达到了卓越的表面光洁度 
    • 在加工具有复杂轮廓的结构件时，亦可实现最大的柔性和生产率

    直接点击商店

  • MAPAL HydroChuck MHC

    HydroChuck MHC

    液压刀柄 

    • 优异的减振效果 
    • 高度径向跳动精度 
    • 带有轴向刀具长度调节装置 

  • MAPAL MillChuck

    Mill Chuck, System HB

    侧固式刀柄
    • 通过差动螺钉实现简易的安装操作 
    • 最高的效率和精度 
    • 通过弹簧系统实现定义的轴向刀具定位 
    • 分布式冷却液出口实现了最高的工艺安全性 

    直接点击商店

  • MAPAL MFS milling head holder

    MFS-铣刀柄

    旋入式铣刀刀柄 

    • 简单快速的夹紧螺纹连接铣刀 
    • 锥面和端面连接之间的精确相互作用 
    • 最高的稳定性和刚性 
    • 普遍适用于粗加工和精加工操作 

  • MAPAL HFS interchangeable head holder

    HFS可换头铰刀

    快换式铰刀HPR的刀柄 

    • 精确的径向跳动和转换精度 < 3 μm 
    • 锥面和端面带来最高的稳定性和刚性 
    • 操作安全简单 
    • 适用于微量润滑 (MQL) 

  • MAPAL slip-on reamer arbor

    套式铣刀刀柄

    套式铣刀刀柄 

    • 套式铣刀刀柄（MCA），带有增大的连接表面： 
    • 非常适用于大直径范围的粗加工和半精加工。 
    • 通过不同的长度具有高度的灵活性。

  • MAPAL HSK adapter

    适配刀柄

    对准转接柄 

    • 用于所有法兰模块高精度对准 
    • 对于机床主轴进行同心度和角度误差的补偿 
    • 更好的表面质量和更长的刀具寿命 
    • 可提供 HSK-转接柄和长锥柄转接柄 

钛合金加工能力

undefined